Baintech PB-600 User Manual

PB-600
User Manual
1. Main Specifications
MODEL PB-600P/N-12
BOOST CHARGE VOLTAGE 14.4V
FLOAT CHARGE VOLTAGE 13.8V
RECOMMENDED BATTERY
135 ~ 400Ah
5
CAPACITY (AMP HOURS)
BATTERY TYPE
OUTPUT CURRENT 40A
VOLTAGE RANGE 4
FREQUENCY RANGE 4
EFFICIENCY (TYP)
86%
POWER FACTOR (TYP)
AC CURRENT (TYP)
INRUSH CURRENT (TYP)
LEAKAGE CURRENT
16 ~ 18V
OVER VOLTAGE Protection type: Shut down o/p voltage, re-power on to
Protection type: Shut down o/p voltage, recovers
OVER TEMPERATURE
REMOTE CONTROL
LEAKAGE CURRENT
FROM BATTERY (TYP)
FAST CHARGE
CHARGER OK
OUTPUT OK
TEMPERATURE SENSE
WORKING TEMP -20 ~ +60
WORKING HUMIDITY
STORAGE TEMP
STORAGE HUMIDITY
TEMP. COEFFICIENT
VIBRATION
UL1012, TUV EN60335-1, EN60335-2-29 (except for 48V)
SAFETY STANDARDS
WITHSTAND VOLTAGE I/P-O/P:3KVAC I/P-FG:1.5KVAC O/P-FG:0.5KVAC
ISOLATION RESISTANCE
EMI CONDUCTION &
Compliance to EN55022 (CISPR22)
RADIATION
HARMONIC CURRENT Compliance to EN61000-3-2, -3
Compliance to EN61000-4-2, 3, 4, 5, 6, 8, 11; ENV50204,
EMS IMMUNITY
MTBF
DIMENSIONS
PACKING
1. All parameters NOT specially mentioned are measured at 230VAC input, rated load and 25
tempurature
2. The power supply is considered a component which will be installed into a dinal equiptment. The final equiptment
must be re-confirmed that it still meets EMC directives
3. This is Bainbridge Technologies suggested range. Please consult your battery manufacturer for their suggestions
about maximum charging current limiation.
4. PB-600 unit can be operated with 90 ~ 264VAC of input voltage range and 47 ~ 63Hz of input frequency. Please
check the specification sheet for details.
PB-600P/N-24 PB-600P/N-48
28.8V 57.6V
27.6V 55.2V
70 ~ 210Ah 35 ~ 105Ah
Open & Sealed Lead Acid
21A 10.5A
100 ~ 240VAC 141 ~ 340VDC
50 ~ 60Hz
87% 89%
0.95/230VAC 0.98/115VAC at full load
6.8A/115VAC 3.4A/230VAC
25A/115VAC 50A/230VAC
<3.5mA / 240VAC
32 ~ 35V 64.5 ~ 69.5V
recover
automatically after temperature goes down
Open: Normal work Short: Stop charging
1mA
2 / 8 stage selectable
Relay contacts (RY15)
Relay contacts (RY13)
By NTC
o C (Refer to output load derating curve)
20 ~ 90% RH non-condensing
-40 ~ +85 o C
10 ~ 95% RH
+ 0.05%/ o C (0 ~ 50 o C)
_
10 ~ 500Hz, 2G 10min/1 cycle
60min each along X, Y, Z axes
approved
I/P-O/P, I/P-FG, O/P-FG:100M
Ohms / 500VDC / 25 o C / 70% RH
EN55024, light industry level, criteria A
135.6Khrs min. MIL-HDBK-217F (25 o C)
230*158*67mm (L*W*H)
2.2Kg; 6pcs 14.2Kg
1.76CUFT
o C of ambient
2. Front and back panel:
Assembly Guidelines:
1. The charger should be turned OFF prior to battery connection. Suitable wire
gauge should be chosen based on rated charging current of the PB-1000 unit.
Double check battery polarity before making the battery connection. Positive
terminal of the charger must be connected to "+" of the battery and negative
terminal to "-" of the battery. Also, make sure the positive and negative terminals
of the charger are not accidentally shorted together.
2. After connecting the output cables, flick the ON/OFF (0/-) switch to the ON (-)
position.The indicator light on the switch will turn ON.
Notes on Operation:
1. Designed for charging lead acid battery.
2. Must be installed in a dry and well ventilated area. It should not be exposed to
rain or snow.
3. The cables between charger and battery should be kept as short as possible
to prevent excessive line drop. Too much line drop will lead to longer charging
period.
4. Please make sure charging voltage and current meets battery specification.
5. Refrain from connecting new and old batteries in series.
6. PB-1000 should be in the OFF mode before making battery connection or
disconnection.
7. Three years warranty is provided under normal operating conditions. Failure
resulting from improper operation will result in cancellation of warranty.
3. Derating Curves:
3.1. Charging current VS Temperature:
4. Function Description of CN100
Pin No. Function Description
Relay contact rating(max.) : 30V/1A resistive. ; "Short" when the battery
1, 2 RY 13
is full, "Open" when the battery is still charging
Relay contact rating(max.) : 30V/1A resistive. ; "Short" when the unit is
5, 6 RY 15
working properly, "Open" when the unit stop charging
Temperature sensor comes along with the charger can be connected to
7, 8 GND / RTH
the unit to allow temperature compensation of the charging voltage
If temperature sensor is not used charger still works normally.
Turn the output on and off by electrical or dry contact between pin 10
9, 10 RC- / RC+
(RC+) and pin 9(RC-) Open : Normal work , Short : Stop charging
5. LED Indication
Color of LED Orange Green Red
Battery status Charging Battery full
Types of failure: Battery disconnected
1
4 Incorrect battery voltage (e.g. PB-600-12 connected to 24V battery)
5 Activation of protection function (e.g. OTP, OVP, and Short)
6.Explanation of Operation Logic (Charging stages):
8 stages charging differ from 2 stages with the addition of pulse, soft start, analysis,
recond, float, and maintain stages. 2 stages provide simple and quick charging. On
the other hand, 8 stages will allow charging to maximum capacity. User can select
between 2 or 8 stages depending on actual requirement.
6.1 "2" stage charging (Selection switch to "2" stage)
During initial charge (stage 1), charger will provide maximum current to the battery.
The built-in fan will also turn ON. As the battery starts to get full, charging current will
gradually decrease (stage 2). When charging current decrease to less than 10% of
max. LED indicator will turn Green indicating a full charge.
Fail
Damaged battery Reverse polarity
2 3