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Zander Aachen ZCode-RC User Manual

Zander Aachen ZCode-RC User Manual

Coded non contact safty magnetic switch

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Coded Non Contact Safty Magnetic Switch ZCode -RC(E)
User Manual
ZCode-RC/RCE are coded tamperproof magnetic safety switches
Correct Use
with transistor output. They are simple to install, completely
dust- and waterproofed and can switch with no contact. Anything
other than the ZCode actuator will not trigger the switch. In
combination with a Safety relay ( e.g. ZANDER SR-Series, MINOS
SD-Series), a safety logic device (e.g. ZANDER MINOS SL-Series)
or a safety PLC (e.g. ZANDER TALOS-Series) the switches are self-
monitoring with short-circuit monitoring. (ZCode-RCE as stain-
less steel type for rough and hygiene critical environments and
applications)
Coded sensor with LED - high degree of anti tamper.
2 non-contact safety outputs, 1 non-contact auxiliary
output
Compatible to most safety logic devices, safety relays
and safety PLCs
Easy to install
Can also be used on poorly aligned safety doors
Wide tolerance to misalignment
Fully sealed - enclosure protection IP67 and IP69K
Series Connection up to 3 switches to one ZANDER
SR"C"-/ MINOS SD1E safety relay or one ZANDER
MINOS SL"1" safety logic
Certified up to PL e, Cat. 4 according to EN ISO 13849-1,
Construction type 4 according to ISO 14119
ZCode-RCE Stainless Steel switches for applications in
rough environments and high hygiene requirements, e.g.
food, pharma and process industry (CIP, SIP cleaning)
High operational life without moving or touching parts
Super compact dimensions
Function
Coded magnetic non contact safety switches ZCode are
designed to interlock hinge, sliding or removal guard doors
(see Fig. 1).
The outputs of the ZCode will be switched off, if the guard
door is opened whereupon the safety outputs of the wired
emergency stop device shut down the system securely.
The ZCode operates contactless with an coded magnetic
sensing system which provides a wide sensing distance
(up to 10 mm) and provides a high tolerance to
misalignment. They can be fitted behind stainless steel and
can operate from 4 directions even in dusty, hot and humid
environments.
Figure 1: Application positions at protection device
Mounting
The switch must be inserted into a 30.5 mm through hole
and fastened with the provided lock nuts. M4 mounting
bolts must be used to fix the actuator, max. tightening
torque is 2 Nm. Always mount on to non ferrous materials.
The recommended setting gap is 5 mm.
The safety switches mustn't be used as a mechanical stop.
The actuators must not be allowed to strike the switch. An
adjustment by striking with a hammer is inadmissible.
Switches mounted next to each other require a minimum
distance of 30 mm. Typical misalignment tolerance after
setting is 5 mm in any plane/direction (see Fig. 3).
Safety
Precautions
Installation and commissioning of the device must be
carried out only by competent personnel with
priate experience of machine control integration, who
have read and understood these user manual .
Observe the country-specific regulations when installing
the device.
The electrical connection of the device is only allowed to
be made with the device isolated.
The wiring of the device must comply with the instruc-
tions in this user information, otherwise there is a risk
that the safety function will be lost.
H. ZANDER GmbH & Co. KG • Am Gut Wolf 15 • 52070 Aachen • Deutschland
Tel +49 241 910501-0 • Fax +49 241 910501-38 • info@zander-aachen.de • www.zander-aachen.de
English translation
ZCode-RC
ZCode-RCE
Figure 2: Block Diagram
Figure 3: 5 mm misalignment tolerance after setting
It is not allowed to open the device, tamper with the
device or bypass the safety guards.
appro-
All relevant safety regulations and standards are to be
observed.
It is the responsibility of the user to ensure the correct
overall functionality of its systems and machines.
Failure to observe the safety regulations can result in
death, serious injury and serious damage.
The Risk Assessment for the particular application should
include the risk of spare actuators. Spare actuators
should not be readily available and must be securely
controlled.
Recommended
Distance 5 mm
M07
E61-352-00
1

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Summary of Contents for Zander Aachen ZCode-RC

  • Page 1 Coded Non Contact Safty Magnetic Switch ZCode -RC(E) User Manual English translation ZCode-RC/RCE are coded tamperproof magnetic safety switches Correct Use with transistor output. They are simple to install, completely dust- and waterproofed and can switch with no contact. Anything other than the ZCode actuator will not trigger the switch.
  • Page 2 Coded Non Contact Safty Magnetic Switch ZCode -RC(E) User Manual Colour Signal Electrical The installation of all ZCode safety switches must be in accordance with a risk assessment for the individual operating voltage, 24V Connection application. For monitoring the ZCode switches, the two blue operating voltage, 0V redundant outputs must be connected to a commercially...
  • Page 3: Commissioning Procedure

    Coded Non Contact Safty Magnetic Switch ZCode -RC(E) User Manual Safety Logic, wiring example: red (2) blue (3) ZANDER black (7) MINOS SL1E/SL1D white (1) yellow (4) green (6) Start red (2) blue (3) black (7) white (1) yellow (4) green (6) Figure 9 : Single connection of a ZCode to one ZANDER MINOS SL1D (up tp category 3, PL d) /...
  • Page 4: Maintenance

    Coded Non Contact Safty Magnetic Switch ZCode -RC(E) User Manual Maintenance Check each switch function by opening and closing each Monthly: Check alignment of actuator and look for guard individually in turn and ensure that the green LED on signs of mechanical damage to the switch casing. the switch and the appropriate LED’s on the Safety Relay or For applications were infrequent guard access is foresee- Control Device are illuminated when the switch is closed...
  • Page 5 Coded Non Contact Safty Magnetic Switch ZCode -RC(E) User Manual Switch ZCode-RC/RCE (right) / Dimensions Actuator ZCode-RC/RCE (left frontal view, middle side view) 3D-CAD-Data available upon request (.step). Order No. 940181 ZCode-RC, M12-Connector, 2NC/1NO, Plastic, including Actuator Types Order No. 940183...

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Zcode-rce