Mitsubishi DIAEDGE SE Series Instruction Manual

QEE073
Instruction manual for SE series
Order number : SE415 , SE515 , SE445 , SE545 type
Please read and observe the following safety instructions.
Procedure for the replacement of inserts
(1) Cleaning
●Using compressed air, blow off dust from the faces of the shim
the locator , the holder
B
● Wipe the insert with a pieces of cloth, and never forget to remove adhesives
with a hand lapper.
(2) Mounting of inserts
●As shown in Fig.2 slide the insert down along the shim face
●As shown in Fig.3 , rest the insert on the surface
press it firmly on to the locator face
(3) Tightening of insert (see Fig. 4)
●Press the insert against the three faces of
●Release your hand from the insert and tighten the screw firmly. (tightening torque : 8 N・m (6 ft・lb) )
A
B
C
Procedure for the replacement of parts
Please replace new parts using the following guideline.
When the shim or the locator is damaged seriously, replace them with new parts.
(1) Guideline for parts lifecycle （Please check the order number of parts in the catalog.）
●The driver should be exchanged when its tip has worn off or becomes unable to tighten up the clamp screw.
●The clamp screw should be replaced when its hole has worn or becomes unable to tighten up the clamp screw.
●The wedges (T and S) should be replaced when they become unstable or unreliable for tightening the insert.
●The shim should be replaced when its face get serious damage or breakage exceeding W:0.5mm(.0197") ＊L:1mm (.0394")
as shown in Fig. 5.
●The locator should be replaced when
●The plug should be replaced when the shim or locator is exchanged.
(2) Procedure for the replacement of shims and locators
●Remove the insert and wedge T.
●Remove the plug on clamp screw of wedge S with a pointed tool.
●Loosen the clamp screw of wedge S, and remove, the shim and the locator.
Take notes of the code written on the reverse side of the locator. The code indicates the size of the locator.
●The new locator should have a same code as the damaged locator. Also make sure that the pocket and the locator
have cleaned up.
●Press the shim and the locator, and tighten the clamp screw of wedge S with the driver lightly.
Release your hand from the shim and the locator, and tighten the screw of wedge S firmly.
(tightening torque : 10N･m (7.4ft･lb) )
Note : As shown in Fig.7 set the clamp screws of wedges T and S in such a way that their faces come
between 0 to 1 mm (0 to .0394") below the surface of the each wedge.
●Put the plug into the clamp screw of wedge S.
and the wedge
C
several times.
B
A
D
Fig. 1
E
shown in Fig.6 gets damage.
A
Shim face
A ,
(see Fig. 1).
D
A
.
of the holder, slide it along sideways and
C
B C
, and , and tighten the clamp screw of the wedge T with a driver lightly.
B
A
C
Fig. 2
※Refer to next page to check how to install the plug.
E
Fig. 5
2020.02.01 Plug changed
Clamp screw
Wedge T
Fig. 3
Fig. 6
（ ）
Plug
Wedge S
Locator
Shim
Insert
Holder
assembly illustration
Fig. 4
Fig. 7
Revised 2020.02