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Watts Industries AMES 4000CIV Series Manual

Watts Industries AMES 4000CIV Series Manual

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Series 4000CIV
Reduced Pressure Zone
Assemblies
1
Sizes: 2
/
" – 10" (65 – 250mm)
2
• Installation
• Service
• Repair Kits
• Maintenance
For other repair kits and service parts, send for
Ames Repair Parts Price List, PL-A-RP-BPD.
For technical assistance, contact your local
Ames representative.
Pipe lines should be thoroughly flushed to
remove foreign material before installing the
unit. A strainer should be installed ahead of
backflow preventer to prevent disc from
unnecessary fouling. Install valve in the line
with arrow on valve body pointing in the
direction of flow.
For indoor installations, it is important that the
valve be easily accessible to facilitate testing and
servicing. Do not install in a concealed location.
www.amesfirewater.com
4000CIV
CAUTION: Do not install with strainer when
backflow preventer is used on seldom-used
water lines which are called upon during
emergencies, such as fire sprinkler lines, etc.
It is important that Series 4000CIV be tested
periodically in compliance with local codes,
but at least once a year or more often
depending upon system conditions.
IMPORTANT: Inquire with governing
authorities for local installation requirements.
Limited Warranty: Ames Fire & Waterworks (the "Company") warrants each product to be free from defects in material and
workmanship under normal usage for a period of one year from the date of original shipment. In the event of such defects within
the warranty period, the Company will, at its option, replace or recondition the product without charge.
THE WARRANTY SET FORTH HEREIN IS GIVEN EXPRESSLY AND IS THE ONLY WARRANTY GIVEN BY THE COMPANY WITH
RESPECT TO THE PRODUCT. THE COMPANY MAKES NO OTHER WARRANTIES, EXPRESS OR IMPLIED. THE COMPANY HEREBY
SPECIFICALLY DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO THE IMPLIED
WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.
The remedy described in the first paragraph of this warranty shall constitute the sole and exclusive remedy for breach of warranty,
and the Company shall not be responsible for any incidental, special or consequential damages, including without limitation, lost
profits or the cost of repairing or replacing other property which is damaged if this product does not work properly, other costs
resulting from labor charges, delays, vandalism, negligence, fouling caused by foreign material, damage from adverse water
conditions, chemical, or any other circumstances over which the Company has no control. This warranty shall be invalidated by
any abuse, misuse, misapplication, improper installation or improper maintenance or alteration of the product.
Some States do not allow limitations on how long an implied warranty lasts, and some States do not allow the exclusion or limitation
of incidental or consequential damages. Therefore the above limitations may not apply to you. This Limited Warranty gives you
specific legal rights, and you may have other rights that vary from State to State. You should consult applicable state laws to
determine your rights. SO FAR AS IS CONSISTENT WITH APPLICABLE STATE LAW, ANY IMPLIED WARRANTIES THAT MAY NOT
BE DISCLAIMED, INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE,
ARE LIMITED IN DURATION TO ONE YEAR FROM THE DATE OF ORIGINAL SHIPMENT.
A Division of Watts Water Technologies, Inc.
RP/IS-A-4000CIV
NOTE: For Australia and New Zealand, line
strainers should be installed between the
upstream shutoff valve and the inlet of the
backflow preventer.
Its important that this assembly be tested
periodically in compliance with local codes,
but at least once per year or more as service
conditions warrant. If installed on a fire
sprinkler system, all mechanical checks, such
as alarm checks and backflow preventers,
should be flow tested and inspected internally
in accordance with NFPA 13 and NFPA 25.

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Summary of Contents for Watts Industries AMES 4000CIV Series

  • Page 1 RP/IS-A-4000CIV Series 4000CIV 4000CIV CAUTION: Do not install with strainer when NOTE: For Australia and New Zealand, line Reduced Pressure Zone backflow preventer is used on seldom-used strainers should be installed between the Assemblies water lines which are called upon during upstream shutoff valve and the inlet of the emergencies, such as fire sprinkler lines, etc.
  • Page 2: Basic Installation Instructions

    Basic Installation Instructions Figure No. 1 Installation Note: The flange gasket bolts for the gate valves should be retightened during installation as the bolts may have loosened due Shutoff Valve Shutoff Valve to storage and shipping. First Second in case of excessive discharge. *Please refer to Figure No. 1 Check Check and Figure No.
  • Page 3: Installation Instructions

    Installation Instructions Installation Indoors Series 4000CIV should be installed in a horizontal and Series 4000 upright position. This positions the relief valve below the first " – 10" check valve, enabling the zone to drain through the relief (65 – 250mm) valve outlet.
  • Page 4 Testing — Reduced Pressure Zone Assemblies Test No.1 Purpose: To test check valve No. 2 for tightness against Ball Type Test Valves reverse flow. Requirements: Valve must be tight against reverse flow under all pressure differentials. Slowly open the ‘high’ valve A and the ‘vent’...
  • Page 5: Repair Kits

    Servicing First and Second Checks First and second checks are not interchangeable First Second Relief Check Check Valve Note: No special tools required to service 4000CIV Remove the hatch cover bolts. NOTE: The 4000CIV is With the retainer wires removed, the seat ring can be lifted designed so that when the bolts are backed off "...
  • Page 6 Servicing the Relief Valve Relief Module Clearance Required for Servicing Remove the relief valve cover bolts. Note the 4000CIV is designed so that when the bolts are backed off " all the in. mm relief valve spring load is retained by the bottom plug spring –...
  • Page 7: Troubleshooting Guide

    Troubleshooting Guide PROBLEM CAUSE SOLUTION A. Valve spits periodically Fluctuating supply pressure. Install a soft seated check valve from the vent immediately upstream of the device. Fluctuating downstream pressure Install a soft seated check valve downstream of the device close as possible to the shutoff valve.
  • Page 8 For additional information, visit our web site at: www.amesfirewater.com www.amesfirewater.com A Division of Watts Water Technologies, Inc. USA: Backflow- 1427 N. Market Blvd • Suite #9 • Sacramento, CA 95834 • T: 916-928-0123 • F: 916-928-9333 Control Valves- 18550 Hansen Road • Houston, TX 77075 • T: 713-943-0688 • F: 713-944-9445 Canada: 5435 North Service Rd.

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