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Zinko ZMHL-4SP Operating Instructions Manual

Long ram hydraulic bottle jack

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Operating Instructions & Repair Parts List
Operation
The owner and/or operator shall have an understanding of these operating instructions and warnings before operating
the jack. Warning information shall be emphasized and understood. If the operator is not fluent in English, the instruc-
tions and warning shall be read to and discussed with the operator in the operator's native language by the purchaser/
owner, making sure that the operator comprehends its contents.
For Your Safety and to Prevent Injury
1.
READ THIS OPERATION MANUAL THOROUGHLY and fully understand its contents before using the jack.
The manual explains important warning information.
2.
This jack is designed for lifting purposes only, not for supporting loads.
3.
Immediately after jacking, support vehicle (load) with appropriately rated stands or equivalent blocking.
4.
DO NOT ALLOW JACK ALONE, TO SUPPORT VEHICLE (LOAD).
5.
DO NOT OVERLOAD THIS JACK BEYOND ITS RATED CAPACITY.
6.
This jack is designed for use only on hard level surfaces capable of sustaining the load. Use on other than
hard level surfaces may result in jack instability and possible loss of load.
7.
Failure to read these warnings may result in loss of load, damage to jack and/or failure resulting in personal
injury or property damage.
8.
NEVER get your arm, leg, and/or body under a heavy load supported only by a jack.
9.
When the handle is not in use, remove it from the body of the jack. Never use a handle other than the one
designated by the specifications.
Inspection
1. Visual inspection shall be made before each use of the jack, checking for leaking hydraulic fluid, and damaged, loose
or missing parts.
2. Each jack shall be inspected by an authorized ZINKO service facility immediately, if subjected to an abnormal load or
shock.
3. Owners and/or users should be aware that repair of this equipment may require specialized knowledge and facilities.
It is recommended that an annual inspection of the jack be made by an authorized ZINKO service facility and that any
defective parts, decals or warning labels be replaced with genuine ZINKO parts. A list of authorized service facilities is
available from ZINKO.
Damaged Jacks
Any jack which appears to be damaged in any way, is found to be badly worn, or operates abnormally
SHALL BE REMOVED FROM SERVICE until necessary repairs are made by an authorized ZINKO service facility.
Operating Instructions (Before Use)
1. Check oil level. With the jack in an upright position and the ram completely retracted, open release valve by turning
release assembly counterclockwise. Remove filler plug; the oil level should be just up to the hole. Fill if necessary
with clean hydraulic jack oil. NEVER USE BRAKE OR SHOCK ABSORBER FLUID.
2. Lubricate internal components. With release valve open, pump handle six full strokes to assure proper internal
lubrication.
3. Bleed the hydraulic system. During transit hydraulic jacks may become "air-bound", causing spongy ram action. To
bleed the hydraulic system: a) Close the release valve by turning clockwise. b) Insert handle in socket and pump jack
up to full height. c) Open the release valve, invert the jack and force the ram to retract.
Using the Jack
1. To raise: Turn release assembly clockwise to close release valve. Position jack where desired and adjust extension
screw if necessary, being sure that load is centered. Insert handle in socket and pump handle until load is at desired
height.
2. To Lower: Open release valve by slowly turning release assembly counterclockwise.
3. For Horizontal Operation: Place jack pump side down, then proceed as with vertical operation.
M O D E L S
ZMHL-4SP (4 Ton)
ZMHL-8SP (8 Ton)
Long Ram Hydraulic Bottle Jack

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Summary of Contents for Zinko ZMHL-4SP

  • Page 1 3. Owners and/or users should be aware that repair of this equipment may require specialized knowledge and facilities. It is recommended that an annual inspection of the jack be made by an authorized ZINKO service facility and that any defective parts, decals or warning labels be replaced with genuine ZINKO parts. A list of authorized service facilities is available from ZINKO.
  • Page 2 Zinko Hydraulic Jack Models: ZMHL-4SP & ZMHL-8SP Parts Breakdown Description Description Description Description F1 FLAT BASE F1 FLAT BASE 14 FILTER SCREW 14 FILTER SCREW R1 ROUND BASE R1 ROUND BASE 15 OIL CHAMBER WASHER TOP 15 OIL CHAMBER WASHER TOP...
  • Page 3: Troubleshooting

    Proper Oil: ISO VG 10. Never use high viscosity oil or volatile oil such as brake oil or vegetable oil which may cause malfunction. We recommend annual oil replacement and inspection. Please contact a ZINKO service center for service inspection.
  • Page 4 1. Una inspección visual sera hecha antes de cada uso del gato, revisando por goteo de líquido hidráulico, y partes decaidas, flojas o faltando. 2. Cada gato será examinado por una facilidad autorizada del servicio de ZINKO inmediatamente, si está sujetado a una carga o a un golpe anormal.
  • Page 5 Zinko Hydraulic Jack Models: ZMHL-4SP & ZMHL-8SP Diagrama de Partes Description Description BASE PLANA TORNILLO DEL FILTRO BASE REDONDA ARANDELA DEL DEPOSITO (ARRIBA) 1/4" BOLA DE ACERO ARO DE COPA* SELLO DE ACEITE DE ESCAPE ARO RESGUARDO* COLLAR DEL AREITE HUSO DE LA VÁLVULA DE ESCAPE...
  • Page 6 3) Depósito está sobrelleno. Si lo susodicho no corrige el problema, comuniquese con su taller de servicio de ZINKO más cercano. Cuando someta cualquier gato o equipo para reparación, asegurese de explicar el problema e indicar si es necesario un estimado del costo de la reparación.

This manual is also suitable for:

Zmhl-8sp