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INSTALLATION SHOULD ONLY BE PERFORMED BY A SUITABLY SKILLED PERSON.
Updated – October 2016
Item Qty
Description
1
1
Front Support Post
2
1 each
Upper Tube Front RH & LH
3
2
Upper Tube Rear
4
1 each
Rear Vertical Tube RH & LH
5
1
U Bolt M12 Front Mount
6
2
U Bolt M12 Rear Mount
ASSEMBLY AND FITTING INSTRUCTIONS
Part numbers DSG014-B & DSG015-B
5
6
1
Item Qty
Description
7
2
Rear Mounting Plate
8
22
Bungee Cord Loops
9
2
M10 x 20 Bolt
10
4
M6 x 15 Screw
11
1
Plastic End Cap 32mm
12
4
M10 U Bolt Rear Mount
13
2
Mesh RH & LH
7
8
9
10
1
1
12
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Summary of Contents for D-Flector DSG014-B
- Page 1 ASSEMBLY AND FITTING INSTRUCTIONS INSTALLATION SHOULD ONLY BE PERFORMED BY A SUITABLY SKILLED PERSON. Part numbers DSG014-B & DSG015-B Updated – October 2016 Item Qty Description Item Qty Description Front Support Post Rear Mounting Plate 1 each Upper Tube Front RH & LH Bungee Cord Loops Upper Tube Rear M10 x 20 Bolt 1 each Rear Vertical Tube RH & LH M6 x 15 Screw U Bolt M12 Front Mount Plastic End Cap 32mm U Bolt M12 Rear Mount M10 U Bolt Rear Mount Mesh RH & LH...
- Page 2 Remove all items from the box and sort for right hand and left hand. Assembly of Left hand frame. Step 1 Slide Upper Tube Rear item 3 into Upper Tube Front LH item2 (as shown in figure 1)and secure with M6 x 15 Screw (as shown in figure 2). Slide other end of Upper Tube Rear item 3 into Rear Vertical Tube LH item4 and secure with M6 x 15 Screw item 10. Figure 1 Figure 2...
- Page 3 Step 2 Repeat the above for the assembly of the right hand frame Step 3 Attach the Front Support Post item 1 to the trailer drawbar using the M12 U bolts item 5 As shown in Figure 3. Insert the Plastic End Cap 32mm item 11. Note Front support post must be fitted in front of the winch post – NOT between Winch post and boat. Figure 3 Winch Post Trailer Drawbar Trailer Chassis...
- Page 4 Step 4 Slide the forward end of the Upper tube LH item 2 into the corresponding hole in the top of the Front Support Post item 1. Rest the rear end of the Tube assembly on the trailer chassis. Step 5 Using the Bolt / Nylock Nut M10 x 20 item 9 secure the Upper tube LH item 2 to the Front Support Post item 1. As shown in Figure 3. NOTE - Do not tighten at this stage!! Step 6 (Reference Figure 4) Place a rear mounting plate item 7 between the trailer chassis and the Rear vertical tube item 4. Note: - The Rear mounting plate should be mounted in the direction that provides the most support to the lower horizontal portion of the Rear vertical tube item 4. Step 7 Place U bolts item 12 over the Rear vertical tube item 4 and fasten with the nuts and spring washers. Step 8 Place a U bolt item 6 around the trailer chassis and through the slots in the rear mounting plate item 7 and secure with the nuts and spring washers. Note - For best support the u bolt should be fitted through diagonally opposite slots in the rear mounting plate item 7!! Figure 4 A minimum of 25mm of tube must be Trailer Chassis protruding past the u bolt item 13 Step 9 Adjust the tube assembly to best fit the profile of the boat hull. IMPORTANT NO PART OF THE STONE GUARD CAN PROTRUDE OUTSIDE THE WIDEST MOST PART OF THE BOAT OR TRAILER OR BE ANY CLOSER TO THE BOAT HULL THAN 100MM Step 10...
- Page 5 Step 10 – Secure all fasteners Step 11 Attach the mesh to the frame assembly using the bungee cord loops item 8. Ref figure 5. Figure 5 Step 12 Attach the mesh to the trailer chassis using the straps sewn to the mesh as shown in figures 6, 7 & 8 Figure 6...
- Page 6 Buckle Figure 7 Figure 8 Note – To access the winch and safety chains simply undo the strap connecting the mesh to the front support post and the buckle. (If zipper is not fitted) Re-secure when travelling. Ref Figure 9 Figure 9 PERIODICALLY CHECK TO ENSURE THAT ALL FASTENERS ARE TIGHT AND THAT ALL STRUCTUAL COMPONENTS ARE SOUND. JGC Components Pty Ltd, warrants this product to be free of defects in material and/or workmanship at the time of retail purchase by the original purchaser. If the product is found to be defective, JGC Components Pty Ltd, may repair or replace the product, at their opinion, when the product is returned, prepaid, with proof of purchase. Alteration to, misuse of, or improper installation of this product voids the warranty. JGC Components Pty Ltd’s liability is limited to repair or replacement of products found to be defective, and specifically excludes liability for incidental or consequential loss or damage.