Pelago RASKET Assembly Instructions

ASSEMBLY INSTRUCTIONS
Thank you for choosing Pelago product!
Please read the PRODUCT INFO box carefully before starting
the assembly. Make sure all the parts are supplied in the sales
package and you have prepared all needed tools for the assembly.
For extra assembly instructions go online:
www.pelagobicycles.com/instructions
1
CHOOSING THE RIGHT MOUNTING COMPONENTS
1. Use suitable crown mounting bracket depending
on front brake, fender, tire etc. size/model #7
MIN 15mm
2. Use one pair of suitable dropouts depending on front fork end type
#4 #5
#5
#4
#6
NOTE Dropouts are not suitable to be
mounted with front wheel quick release
NOTE Check that the dropout faces a flat surface
NOTE Make sure the axle lenght is su cient for safe
attachment while using dropout #6
2
SIDESTAY ASSEMBLY
1. F-Markings must be facing outwards 2. Install the platform tabs between
and on the front end of the rack the Sidestay fork
FRONT
#11
3
FORK CROWN BRACKET ASSEMBLY
#7/8
#15
#17
#16
NOTE Make sure the mounting bolt is long enough
NOTE If you have a front brake, it replaces the bolt. Make sure
#18
the front brake is working properly after assembling the bracket
NOTE Make sure the crown bracket does not rub the headset
and the fork moves freely
4
Angle
TESTING THE FIT
Adjustment
1. Check the platform angle
2. Check that there is enough
clearance between the crown
mounting plate and fender/tire
3. Check crown mounting bracket
attachment position
NOTE For the best fit you might
need to slightly bend the crown
mounting bracket to reach the
proper angle.
> Check crown mounting bracket
do-it-yourself adjustment figure
4. Check dropout mounting
attachment position and height
5
DROPOUT ASSEMBLY
1. Use appropriate mounting holes that will
set the platform to best position and angle
#11
#14
6
MOUNTING TO BICYCLE
1. Attach the platform to crown 2. Mount the dropout to fork end or
mounting bracket with 2 bolts front hub axle
NOTE The alloy spacer (#15) is used
with dropouts #4 and #5 only
#12
#15
#14
#13
#11
PELAGO RASKET® AND
COMMUTER FRONT RACK®
ASSEMBLY INSTRUCTIONS
EXPLODED VIEW
#8
1C (RASKET)
(INCLUDED IN THE RASKET SALES PACKAGE
ONLY)
#6
1A (M-SIZE RACK)
(INCLUDED IN THE COMMUTER FRONT RACK (M)
8
Check Assembly
Instruction section 3.
7
18
17
15
14
13
16
11
10
9
10
11
4
11/12
CROWN MOUNTING BRACKET DO-IT-YOURSELF ADJUSTMENT
Height
The crown mounting bracket can be adjusted through bending
Adjustment
NOTE Do NOT bend the bracket while installed to front fork
NOTE Use proper tools and take care of safety
#13
PRODUCT INFO
PLEASE TAKE NOTE BEFORE ASSEMBLING THE RACK TO YOUR BICYCLE
!
1. Make sure your bicycle has the necessary eyelets to mount this rack
2. The rack is designed to fit bicycles with 26", 650B and 700C wheels
3. Make sure that your bicycle is strong and stable enough to carry a rack and its load
4. This product is not designed to carry any people or animals
5. The package includes small parts - Keep away from children under 3yrs
6. Follow the assembly instructions carefully
7. In any assembly problem turn to a professional bicycle mechanic
8. Any kind of structural changes made to the rack are strictly forbidden
9. Improper assembly can lead to product failure
PLEASE TAKE NOTE WHEN RACK IS IN REGULAR USE
!
1. Make sure you don't exceed the total load of your bicycle or rack
2. Check the tension of all rack and bicycle attachment points regularly
3. Tighten all bolts to their stated Nm torques. A precise tightening torque will be achieved with a torque wrench.
4. Do not attach a child seat to the rack. The rack is not approved to carry children or adults
5. Do not attach any pressure- or clamp-style attachments to any parts of the rack
6. Any type of physical or technical alterations to the rack are strictly forbidden.
7. Make sure there are no loose straps or cords that could be caught in the front wheel while in motion
8. Make sure that luggage weight is distributed as evenly as possible.
9. Make sure that all required reflectors and lights are visible and not covered by racks or luggage
10. Remove all luggage from racks when transporting a bicycle in any vehicles
WARRANTY
!
1. Guarantee of a Pelago rack applies only to total product failure or breakage
2. Any other damage resulting from scratches, rust, improper mounting or deformation are excluded from the warranty
3. Only the original owner of the product is entitled to make a guarantee claim
Liability arising from errors or mistakes is NOT accepted.
Pelago reserves the right to any changes without prior notice.
12
SALES PACKAGE ONLY)
1 X Art. CFR0001A
(INCLUDED IN THE
COMMUTER FRONT RACK
(M) SALES PACKAGE ONLY)
13
14
2
13
14
15
5
11/12
6
15
LIGHT MOUNTING
MAX 65mm
LIGHT*
#10
#9
#14 #13
*LIGHT IS NOT INCLUDED TO THE SALES
PACKAGE
MANUFACTURER
REQUIRED TOOLS (NOT INCLUDED IN SALES PACKAGE)
1 X Art. CFR0001C
(INCLUDED IN THE RASKET
SALES PACKAGE ONLY)
8mm Nut spanner
11
(INCLUDED IN THE COMMUTER FRONT RACK (L)
11
PARTS
SCREW SET (1:1)
M5 x 12 mm
4 X
3
#12 Art. CFR0012
10 X
#11 Art. CFR0011
2 X
#10 Art. CFR0010
14 X M5 Washer
#14 Art. CFR0014
FORK CROWN BRACKET
#7 Art. CFR0007
LIGHT BRACKET DROPOUTS
Fender Eyelet
#9 1 X Art. CFR0009
#4 2 X Art. CFR0004
SIDESTAYS
THE WEIGHT LIMITS
!
Rack platform______________5 kg
Rasket platform_____________5 kg
Sidestay, Right______________5 kg
Sidestay, Left_______________5 kg
Total weight limit__________ 15 kg
DO NOT EXCEED THE
WEIGHT LIMITS
Pelago Mfg Ltd.
Helsinki, Finland
info@pelagobicycles.com
TEL +358 (0)45 161 6847
#3 1 X Art. CFR0003
10mm Nut spanner 4mm Hex wrench
1 X Art. CFR0001B
(INCLUDED IN THE
COMMUTER FRONT RACK
(L) SALES PACKAGE ONLY)
1B (L-SIZE RACK)
SALES PACKAGE ONLY)
TIGHTENING TORQUE
!
M5: 4.8 Nm
M6: 8 Nm
M5 x 16 mm 1 X M6x55 mm
#16 Art. CFR0016
M5 x 20 mm
12 X M5 Nut 1 X M6 Nut
#13 Art. CFR0013 #18 Art. CFR0018
1 X M6 Washer 3 X M6 Spacer
#17 Art. CFR0017 #15 Art. CFR0015
#8 Art. CFR0008
Rack Eyelet 9mm axle
#5 2 X Art. CFR0005 #6 2 X Art. CFR0006
LEFT RIGHT
FRONT FRONT
#2 1 X Art. CFR0002