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Tiger COUGAR BOOM 7X30 Mounting And Operating Instructions

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JOHN DEERE 7X30
COUGAR BOOM
Current as of 01/17/2012
PARTS LISTING WITH
MOUNTING AND OPERATING
INSTRUCTIONS
Tiger Corporation
3301 N. Louise Ave.
Sioux Falls, SD 57107
1-800-843-6849
1-605-336-7900
www.tiger-mowers.com

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  • Page 1 JOHN DEERE 7X30 COUGAR BOOM Current as of 01/17/2012 PARTS LISTING WITH MOUNTING AND OPERATING INSTRUCTIONS Tiger Corporation 3301 N. Louise Ave. Sioux Falls, SD 57107 1-800-843-6849 1-605-336-7900 www.tiger-mowers.com...
  • Page 2 TO THE OWNER / OPERATOR / DEALER All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents.
  • Page 3 This manual contains information about many features of the Tiger mowing and roadside maintenance equipment. Some of these include: Safety precautions, Assembly instructions, Operations, Maintenance and Parts. This manual will also assist you in the proper break-in, daily care, and troubleshooting of your new mower.
  • Page 4 JD 7X30 COUGAR FORWARD...

  • Page 5: Table Of Contents

    TABLE OF CONTENTS SAFETY_____________________________________________ 1-1 Safety Information__________________________________ 1-2 ASSEMBLY / MOUNTING SECTION_______________________ 2-1 OPERATION SECTION_________________________________ 3-1 MAINTENANCE SECTION______________________________ 4-1 PARTS SECTION_____________________________________ 5-1 Parts Ordering Guide_______________________________ 5-2 Parts Table of Contents_______________________________ 5-3 COMMON SABER SECTION______________________________ 6-1 WARRANTY INFORMATION_____________________________ This symbol means: CAUTION –...

  • Page 7: Safety

    JD 7X30 COUGAR SAFETY SECTION Safety Section 1-1...
  • Page 8 A safe and careful operator is the best operator. primary importance to the manufacturer and should be to the owner / operator. Most accidents can be avoided by being aware of your equipment, your surroundings, and observing certain precautions. The first section of this manual includes a list of Safety Messages that, if followed, will help protect the operator and bystanders from injury or death.
  • Page 9 PELIGRO! Si no lee Ingles, pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad. (SG-3) Never operate the Tractor or Implement until you have read and DANGER! completely understand this Manual, the Tractor Operator’s Manual, and each of the Safety Messages found in the Manual or on the Tractor and Implement.
  • Page 10 DANGER! Never allow children or other persons to ride on the Tractor or Implement. Falling off can result in serious injury or death. DANGER! Never allow children to operate or ride on the Tractor or Implement. WARNING! Do not mount the Tractor while the tractor is moving. Mount the Tractor only when the Tractor and all moving parts are completely stopped.
  • Page 11 WARNING! The operator and all support personnel should wear hard hats, safety shoes, safety glasses, and proper hearing protection at all times for protection from injury including injury from items thrown by the equipment. CAUTION! PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE PERMA- NENT HEARING LOSS! Tractors with or without an Implement at- tached can often be noisy enough to cause permanent hearing loss.
  • Page 12 WARNING! Never attempt to lubricate, adjust, or remove material from the Implement while it is in motion or while tractor engine is running. Make sure the tractor engine is off before working on the Implement. WARNING! Periodically inspect all moving parts for wear and replace when necessary with authorized service parts.
  • Page 13 DANGER! NEVER use drugs or alcohol immediately before or while operating the Tractor and Implement. alertness and coordination and therefore affect the operator’s ability to operate the equipment safely. Before operating the Tractor or Imple- ment, an operator on prescription or over-the-counter medication must consult a medical professional regarding any side effects of the medi- cation that would hinder their ability to operate the Equipment safely.
  • Page 14 DANGER! The rotating parts of this machine have been designed and tested for rugged use. However, the blades could fail upon impact with heavy, solid objects such as metal guard rails and concrete structures. Such impact could cause the broken objects to be thrown outward at very high velocities.
  • Page 15 WARNING! Do not mow with two machines in the same area except with Cab tractors with the windows closed. Rotary and Flail Mowers are capable under adverse conditions of DANGER! throwing objects for great distances causing serious injury or death. Follow safety messages carefully. STOP MOWING IF PASSERSBY ARE WITHIN 100 YARDS UN- LESS: -Front and Rear Deflectors are installed and in good,...
  • Page 16 Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement. Place the Mower Head on the ground or securely supported on blocks or stands, disengage the PTO, and turn off the engine. Push and pull the control Levers or Joystick several times to relieve pressure prior to starting any maintenance or repair work.
  • Page 17 WARNING! Engine Exhaust, some of its constituents, and certain components contain or emit chemicals known to the state of California to cause cancer and birth or other reproductive harm. WARNING! Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the state of California to cause cancer and birth or other reproductive harm.

  • Page 18: Hydraulic Tank

    SAFETY PART NO. LOCATION 002369 HYDRAULIC TANK 00725746 INSIDE OF CAB 00769737 MOWER DECK JD 7X30 COUGAR Safety Section 1-12...
  • Page 19 SAFETY PART NO. LOCATION 00758194 MOWER DECK 02962764 MAIN BOOM, SECONDARY BOOM, MAIN FRAME 02962765 MAIN FRAME 02965262 HYDRAULIC TANK JD 7X30 COUGAR Safety Section 1-13...
  • Page 20 SAFETY JD 7X30 COUGAR Safety Section 1-14 PART NO. LOCATION 02967668 MOWER DECK 02971123 HYDRAULIC TANK 03200285 OUTSIDE OF CAB 22645 INSIDE OF CAB 22839 MOWER DECK...
  • Page 21 SAFETY JD 7X30 COUGAR Safety Section 1-15 PART NO. LOCATION 22840 INSIDE OF CAB 24028 MOWER DECK 25387 INSIDE OF CAB 10” x 5.5” 31522 MOWER DECK, MAIN BOOM 18.25” x 10” 31523 HYDRAULIC TANK 13.5” x 7” 31513...
  • Page 22 SAFETY PART NO. LOCATION 27001 INSIDE OF CAB 31935 INSIDE OF CAB 32707 HYDRAULIC TANK 42350 MOWER DECK JD 7X30 COUGAR Safety Section 1-16...
  • Page 23 SAFETY PART NO. LOCATION 32708 HYDRAULIC TANK 32709 INSIDE OF CAB 33224 MOWER DECK 33438 MAIN BOOM JD 7X30 COUGAR Safety Section 1-17...
  • Page 24 SAFETY JD 7X30 COUGAR Safety Section 1-18 PART NO. LOCATION 06550012 INSIDE OF CAB 33743 INSIDE OF CAB...
  • Page 25 SAFETY JD 7X30 COUGAR Safety Section 1-19 PART NO. LOCATION 42399 REFLECTIVE TAPE MOWER DECK AMBER 4240006 REFLECTIVE TAPE MOWER DECK 6T3217 MOWER DECK 6T3219 INSIDE OF CAB 6T3220 FRONT PUMP MOUNT...
  • Page 26 SAFETY JD 7X30 COUGAR Safety Section 1-20 PART NO. LOCATION 6T3221 INSIDE OF CAB 6T3222 INSIDE OF CAB 6T3224 MOWER DECK 6T3225 INSIDE OF CAB...
  • Page 27 SAFETY JD 7X30 COUGAR Safety Section 1-21 PART NO. LOCATION 6T3230 INSIDE OF CAB 6T3231 INSIDE OF CAB 6T3233 HYDRAULIC TANK 6T3234 INSIDE OF CAB 6T3236 MOWER DECK...
  • Page 28 SAFETY JD 7X30 COUGAR Safety Section 1-22 PART NO. LOCATION 6T3237 INSIDE OF CAB 06550008 INSIDE OF CAB 6T3243 INSIDE OF CAB 6T3249A MOWER DECK 6T3261 MOWER DECK...
  • Page 29 SAFETY TB1011 MOWER DECK 34852 HYDRAULIC TANK JD 7X30 COUGAR Safety Section 1-23...
  • Page 30 SAFETY ITEM PART NO. QTY. 50023 AVAIL 00776031 33997 AVAIL 33753 34296 34297 6T1823 NOTE: The manual canister can be bolted, zip tied or adhered to a variety of surfaces. Locate a protected area within the view of the operator. Then select an installation method and attach the canister.

  • Page 31: Federal Laws And Regulations

    FEDERAL LAWS AND REGULATIONS This section is intended to explain in broad terms the concept and effect of federal laws and regulations concerning employer and employee equipment operators. This section is not intended as a legal interpretation of the law and should not be considered as such. Employer-Employee Operator Regulations U.S.
  • Page 32 SAFETY JD 7X30 COUGAR Safety Section 1-26...
  • Page 47 PLUMBING DECK ROTATION ON TRACTOR REMOTES Hose 34358 to main boom shall be connected to quick disconnects and connected to ports A and B of tractor remote valve #1. This should provide Deck Rotation function such that moving remote valve lever “forward”...

  • Page 65: Operation Section

    JD7X30 COUGAR OPERATION SECTION Operation Section 3-1...
  • Page 66 Safety is of primary importance to the owner / operator and to the manufacturer. The first section of this manual includes a list of Safety Messages, that, if followed, will help protect the operator and bystanders from injury or death. Many of the messages will be repeated throughout the manual.
  • Page 67 STARTING TRACTOR AND MOWER Check the operators manual received from the tractor manufacturer, for their recommendation and procedures pertaining to your particular make and model. When rotating parts are in motion, serious injury may occur if caution is not used or danger is not recognized. Never allow bystanders within 300 feet of the machine when mower is in operation.
  • Page 68 CABLE CONTROLLED MOWERS A control lever decal similar to the one shown below should be near the control valve to remind the operator of the lever functions. The main control valve on the Tiger Rear Stow Boom has multiple sections with tapered spools, located near the right side of the steering wheel.
  • Page 69 LEVER #1 MAIN BOOM LEVER #2 SECONDARY BOOM LEVER #3 DECK ROLL LEVER #4 BOOM SWIVEL INDICATOR LIGHT OFF LEVER #4 WITH BUTTON PRESSED BOOM KNUCKLE INDICATOR LIGHT ON LEVER # 5 BOOM SHIELD JD 7X30 COUGAR Operation Section 3-5 OPERATION SWIVEL KNUCKLE...

  • Page 70: Switch Box

    OPERATION SWITCHBOX The Safety Shield lever opens and closes the shield located on the front of the cutter head. When mowing at or near the ground, always have the shield in the closed position. When mowing in brush or in trees above ground level the shield may be opened for easier cutting.

  • Page 71: Mower Operation

    MOWER OPERATION When rotating parts are in motion, serious injury may occur if caution is not used or danger is not recognized. Never allow bystanders within 300 feet of the machine when in operation. Extreme care should be taken when operating near loose objects – such as gravel, rocks and debris. These conditions should be avoided.
  • Page 72 To ensure a clean cut, engine speed should be maintained at approximately 1900 – 2200 R.P.M. If the tractor slows to less than 1800 R.P.M., shift to the next lower gear. DO NOT ride the clutch, this will cause premature clutch failure. The engine should not be operated at any time at more than 2400 R.P.M.
  • Page 73 DANFOSS JOYSTICK CONTROLLED MOWERS NOTE: DO NOT operate mower head while boom mower is in the boom rest, or in the stored position! Red “Mower Run” light indicates mower is “ON”. The boom functions are controlled by an electronic joystick. The Joystick Master Switch enables the joystick control for controlling the boom motion functions.

  • Page 74: Switch Box

    OPERATION DANFOSS JOYSTICK CONTROL AND SWITCH BOX The diagrams below and on the following pages show the functions that are performed through the use of the joystick controller. JD 7X30 COUGAR Operation Section 3-10...
  • Page 75 JOYSTICK FWD / BACK MOVES MAIN BOOM JOYSTICK LEFT / RIGHT MOVES SECONDARY BOOM LEFT JOYSTICK ROLLER MOVES DECK ROLL RIGHT JOYSTICK ROLLER MOVES BOOM SWIVEL RIGHT JOYSTICK ROLLER WITH BUTTON PRESSED MOVES BOOM KNUCKLE SHIELD SWITCH OPERATES SAFETY SHIELD JD 7X30 COUGAR Operation Section 3-11 OPERATION SWIVEL...
  • Page 76 The Safety Shield switch opens and closes the shield located on the front of the cutter head. When mowing at or near the ground, always have the shield in the closed position. When mowing in brush or in trees above ground level the shield may be opened for easier cutting.

  • Page 77: Transporting Mower

    Operating the mower in a manner that allows the cutting knives to continually fold back will cause permanent damage to the knives, rotary disk, and spindle assembly. The Heavy Duty Rotary cutter head is designed for clockwise rotation (clockwise as seen from the top or the currer head). Never operate the cutter head in the counterclockwise rotation.
  • Page 78 OPERATION JD 7X30 COUGAR Operation Section 3-14...

  • Page 79: Maintenance Section

    JD 7X30 COUGAR MAINTENANCE SECTION Maintenance Section 4-1...

  • Page 80: Maintenance Precautions

    MAINTENANCE Tiger Mowers are designed for high performance and rugged durability, yet with simplified maintenance. The purpose of this section of the manual is to help the operator in the regular servicing of the mower. Regular maintenance at the intervals mentioned will result in the maximum efficiency and long life of the Tiger Mower.
  • Page 81 DANGER! Never work under the Implement, the framework, or any lifted compo- nent unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death. (SG-14) WARNING! Do not modify or alter this Implement. Do not permit anyone to modify or alter this Implement, any of its components or any Implement function.

  • Page 82: Regular Maintenance

    MAINTENANCE REGULAR MAINTENANCE The intervals at which regular servicing should be done are based on hours of operation. Use the tractors hour meter to determine when regular servicing is required. This symbol indicates a point that needs to be greased at an interval noted in the section below.

  • Page 83: Troubleshooting

    MAINTENANCE WEEKLY OR EVERY 50 HOURS ITEM SERVICE In Tank Hyd. Fluid Change Filter (10 micron filter) In-Line High Pressure Change Filter (10 micron filter) MONTHLY OR EVERY 150 HOURS Hydraulic Fluid Level Check Hyd. Tank Breather Clean / Check / Replace Rear Tire Type 480/80R38 18.4-34...
  • Page 84 MAINTENANCE SYMPTOMS CAUSE Mower will not start 1. Blown fuse or run 2. Ball valves closed 2. Make sure valves are open 3. Low oil level 4. Line leak 5. Electronic solenoid faulty Motor runs but 1. Belts will not cut. 2.
  • Page 85 MAINTENANCE NOTE: If flow meter is available, check pressure and flow volume for all suspected hydraulic problems. If the solution to your problem cannot be found in this section, call the Technical Service representative at the number shown on the front cover of this manual.

  • Page 86: Torque Specifications

    MAINTENANCE TORQUE SPECIFICATIONS * These are intended to be general specifications. See tractor operators or service manual for exact specifications for your unit. JD 7X30 COUGAR Maintenance Section 4-8...

  • Page 87: Lubrication Recommendations

    LUBRICATION RECOMMENDATIONS Description Tractor Hydraulics Mower Hydraulics Cold Temperatures 0 F Start-Up Normal Temperatures 10 F Start-Up Normal Temperatures 15 F Start-Up High Operating Temp. Above 90 F Flail Rear Gearbox Cutter Shaft & Ground Roller Shaft (Flail) Drive Shaft Coupler (Flail and Rotary) Drive Shaft Yoke, U-Joint &...

  • Page 88: Detailed Maintenance

    MAINTENANCE RECOMMENDED FILLING INSTRUCTIONS FOR HYDRAULIC RESERVIORS When filling or checking the oil level, the unit should be parked on a level surface, shut “OFF”, and allowed sufficient time to cool to ambient temperature. Use caution when removing the pressurized breather. Do not place face over opening when removing the breather.
  • Page 89 MAINTENANCE DETAILED MAINTENANCE REPLACEING HIGH PRESSURE HYDRAULIC FILTER ELEMENT: Assure system has been shut down and de-pressurized. Locate High Pressure Filter housing. Confirm that the element that is about to be installed matches the element p/n on the filter model tag. Example: V3.0510-06 (world line 100, HD049 model) Locate the bottom of the High Pressure Bowl, and use the appropriate spanner wrench –or- ratchet that matches the hex pattern.
  • Page 90 MAINTENANCE GREASING CUTTER SHAFT – FLAIL MOWERS Locate grease zerks on each end of cutter shaft(s), these are located on the bearing cover. Normal conditions require one or two pump in each bearing, using Lithium-Complex Extreme Pressure grease conforming to NLGI2-ISO 320 specifications.
  • Page 91 MAINTENANCE GREASING PUMP DRIVE SHAFT COUPLER With engine stopped, ensure drive shaft alignment by grasping coupler and sliding back and forth. Coupler should slide freely with approximately 1/8” of end play. If coupler does not slide freely, inspect for loose pump mount bolts, or damaged or loose crank shaft adapter.
  • Page 92 MAINTENANCE VISUAL MAP OF GREASE POINTS Please read the specific instructions for each area. JD 7X30 COUGAR Maintenance Section 4-14...
  • Page 93 MAINTENANCE GREASELESS BEARINGS ON THE BOOM The pivot points on the boom have greaseless bearings. Check the guide on the last page for greasing points. NOTE: The new greaseless bearing is blackish/gray in color and should not be greased. GREASING BOOM CYLINDERS Locate the zerk on the butt end tang and on rod end tang of the main and secondary boom cylinder.
  • Page 94 MAINTENANCE ADJUSTING / CHECKING BELT TENSION To adjust belt tension or replace belts on flail cutter head, remove four bolts that secure belt cover and remove cover. The hex nuts shown below can be adjusted to increase / decrease the belt tension as needed. (NOTE: Location of adjustment nuts may vary on flail cutter heads.) Be sure to replace the belt cover BEFORE operating mower! DECK STOP ADJUSTMENT...
  • Page 95 MAINTENANCE TIGHTENING KNIFE BOLTS AND DISK BOLTS: After every 8 hours of operation or daily, the Knife Bolts and Disk Bolts should be tightened as follows: Knife mounting bolts (3ea.) torque to 1070 dry or 800 oiled ft. lbs.(Recomended oiled) Disk mounting bolts (6ea.
  • Page 96 MAINTENANCE BALL VALVES The ball valve at the hydraulic reservoir may need to be closed during certain maintenance or repair procedures. THE BALL VALVES MUST BE OPEN (handle parallel with valve) WHEN TRACTOR IS RE-STARTED OR PUMP IS COUPLED TO MOTOR OR P.T.O. ! Failure to do so will result in component failure! JD 7X30 COUGAR Maintenance Section 4-18...

  • Page 97: Rotary Knife Replacement

    MAINTENANCE INSPECTION OF ROTARY KNIFE Failure to follow the following warnings and instructions may result in serious injury or damage to the equipment or property! 1 – DO NOT weld on the knives or bolts. Damaged or worn knives must be replaced.
  • Page 98 MAINTENANCE HEAVY DUTY SPINDLE ASSEMBLY INSTALLATION AND BEARING ADJUSTMENT WARNING! A press MUST be used to install bearing cups, bearing cones, and seals. DO NOT use a hammer to install races, bearings, or seals. The parts of assembly may be damaged. NOTE: The grease zerk and gussets are located on the top side of the spindle housing.

  • Page 99: Bearing Installation

    MAINTENANCE BEARING INSTALLATION 1 – Press upper bearing cup into the spindle housing. 2 – Turn the spindle housing over and press in the lower bearing cup. 3 – Place the lower bearing cone in the bearing cup. Next press the seal into the spindle housing.

  • Page 100: Bearing Adjustment

    MAINTENANCE BEARING ADJUSTMENT 1 – Clamp the bottom end of the spindle securely in a vise so the spindle housing turns freely. 2 – Position a magnetic base dial indicator on the outer diameter of the spindle housing. Locate the end of the dial indicator against the flat end of the spindle shaft. The dial indicator will now measure accurately bearing end play.

  • Page 101: Daily Maintenance Schedule

    DAILY MAINTENANCE SCHEDULE The following services should be performed daily or every 8 hours of service, following the detailed maintenance instructions in the operators manual. ______ Pump Drive Shaft: If required with drive shaft / coupler check for ______ Crankshaft adapter: If equipped with rubber grommets check ______ Non-Greaseless Pivot points: Inject grease until it appears at ends.
  • Page 102 MAINTENANCE JD 7X30 COUGAR Maintenance Section 4-24...

  • Page 103: Parts Section

    JD 7X30 COUGAR PARTS SECTION Parts Section 5-1...

  • Page 104: Parts Ordering Guide

    PARTS ORDERING GUIDE The following instructions are offered to help eliminate needless delay and error in processing purchase orders for the equipment in this manual. 1. The Parts Section is prepared in logical sequence and grouping of parts that belong to the basic machine featured in this manual. Part Numbers and Descriptions are given to help locate the parts and quantities required.

  • Page 105: Parts Section Table Of Contents

    PARTS SECTION TABLE OF CONTENTS SECTION TRACTOR MOUNT KIT – MAIN FRAME TRCTR MNT KIT – HYD BRAKE VALVE TRCTR MNT KIT - SWIVEL JOYSTICK AND SWITCH BOX LV-5 SP DANFOSS LV-5 SP HUSCO POLYCORBONATE SAFETY WINDOW DRIVESHAFT WHEEL WEIGHT WHEEL SPACER FRONT PUMP AND GRILL GUARD - OPTIONAL SAFETY LIGHT KIT...
  • Page 106 TRACTOR MOUNT KIT - MAIN FRAME JD 7X30 COUGAR Parts Section 5-4...
  • Page 107 TRACTOR MOUNT KIT - MAIN FRAME ITEM PART NO. QTY. 06300105 06300060 21833 33880 21825 06700090 06380012 06505044 35259 06505067 22018 21725 21627 06505077 31731 27281 31722 34998 34999 21658 34848 21680 21989 23113 32691 23152 34993 21732 21990 21725 24860 22014 32519...
  • Page 108 TRCTR MNT KIT - HYDRAULICS, BRAKE VALVE JD 7X30 COUGAR Parts Section 5-6...
  • Page 109 TRCTR MNT KIT - HYDRAULICS, BRAKE VALVE ITEM PART NO. 06510083 34309 33555 34064 33259 34655 32869 32382 06400786 34626 34076 06505017 06505085 24849 TF4852 06506002 34412 34082 06500249 06506036 06520250 6T2131 21782 22423 30708 33880 34833 21988 21992 21625 21775 06300105 06300060...
  • Page 110 TRACTOR MOUNT KIT - BOOM SWIVEL JD 7X30 COUGAR Parts Section 5-8...
  • Page 111 TRACTOR MOUNT KIT - BOOM SWIVEL ITEM PART NO. QTY. 06700150 33705 32381 33710 32380 32372 32378 32322 6T3211 21782 21992 21775 21687 21677 21741 21727 21683 REF. 06520049 JD 7X30 COUGAR Parts Section 5-9 DESCRIPTION SWIVEL,W/O BUSHING CYLINDER,3X17 1/2,WELDED PIN,2 1/2,SWIVEL,SABER PIN,CYLINDER,1,SWIVEL,SABER PIN,CYL,1,SWIVEL,SABER...
  • Page 112 JOYSTICK AND SWITCH BOX ITEM PART NO. 33355 27513 06510196 21529 21986 22014 33693 06370085 33691 32829 32403 JD 7X30 COUGAR Parts Section 5-10 DESCRIPTION MNT,BRKT,SWITCH BOX CAPSCREW,10MMX25MM(1.5 PITCH) SWITCHBOX,BOOM,DF,GND CAPSCREW,1/4 X 3/4 NC LOCKWASHER,1/4 FLATWASHER,1/4 CBL,EXT,4FT,JOYST,W/SUB-D CONN MNT,JOYSTICK,JD7130 JOYST,4AXIS,RH,DF,W/SUB-D CONN SCREW,MACHINE,10-32X3/4,FLATH SCRW,MACH,1/4-20X1/2,PHY,PAN,Z...
  • Page 113 IVT JOYSTICK AND SWITCH BOX ITEM PART NO. QTY. 33691 35033 35205 35206 35204 35256 06420095 21988 21625 06370093 28734 33693 06510196 06370095 32691 25188 21529 21986 JD 7X30 COUGAR Parts Section 5-11 DESCRIPTION JOYSTICK CAN,JOYSTICK SETSCREW,3/8 x 2,NC,KNURLED HEX NUT,JAMB,3/8,NC KNOB BUSHING,NYLON ROD,FORMED...
  • Page 114 LIFT VALVE - 5 SP DANFOSS JD 7X30 COUGAR Parts Section 5-12...
  • Page 115 LIFT VALVE - 5 SP DANFOSS ITEM PART NO. 06502096 06340032 06500400 33392 06503142 33294 06503069 06503012 34612 06510050 32807 31611 33271 21579 21987 24860 28624 34631 06500150 06503029 34358 06500345 06500149 06503143 JD 7X30 COUGAR Parts Section 5-13 DESCRIPTION VALVE, 5SP, DF, PVEA VALVE MOUNT HOSE,#4x34...
  • Page 116 5 SP CABLE CONTROLS & SELECTOR VALVE JD 7X30 COUGAR Parts Section 5-14...
  • Page 117 5 SP CABLE CONTROLS & SELECTOR VALVE ITEM PART NO. QTY. 6T1251 34332 21548 21986 21525 34496 6T3951 32360 06510100 23865 30750A 33534 32691 21636 27082B 21627 34623 JD 7X30 COUGAR Parts Section 5-15 DESCRIPTION CBL CTRL BOX,180 DEG CAPSCREW, 1/4” X 9-1/4” CAPSCREW, 1/4”...
  • Page 118 LIFT VALVE - 5 SP HUSCO JD 7X30 COUGAR Parts Section 5-16...
  • Page 119 LIFT VALVE - 5 SP HUSCO ITEM PART NO. QTY. 06502103 06502115 21633 06340032 22016 21988 21625 34860 38624 06410429 34623 6T4411 6T3017 21500 28053 32901 06503142 06500400 21632 33271 34358 06500345 34631 06502036 06500149 34612 33293 32678 33383 06503029 06500150 23888 24300...
  • Page 120 TRACTOR REMOTES ITEM PART NO. QTY. 06503069 06500267 06500269 06503012 06503013 06500400 33463 34612 JD 7X30 COUGAR Parts Section 5-18 DESCRIPTION TRACTOR REMOTES (PREMIUM) ADAPTER,14mmORB x 3/8MJ HOSE,1/4 x 30(6FJX x 6FJX90) HOSE,1/2 x 40(8FJX x 12FJX90) ADPTR,27mmORB x 3/4MJ TRACTOR REMOTES (STANDARD) ELBOW,14mmORB x 5/16MJ HOSE,1/4 x 30(5FJX x 6FJX)
  • Page 121 JD 7X30 COUGAR Parts Section 5-19...
  • Page 122 BOOM POLYCARBONATE CAB SAFETY WINDOW KIT ITEM PART NO. 34625 34619 28900A 28901B 6T3954 28903A 28907A06 27508 6T2619 21630 33583 RD1032 24889 06400005 21632 06330000 34270 34271 21627 AL77484 21585 21577 QTY. DESCRIPTION AVAIL FRAME AND WINDOW ASY WINDOW FRAME LEXAN WINDOW LEXAN WINDOW POP RIVET...

  • Page 123: Pump Driveshaft Assembly

    PUMP DRIVESHAFT ASSEMBLY ITEM PART NO. QTY. 34999 06505004 06505005 06505006 06505007 06505008 6T3203 6T3207 JD 7X30 COUGAR Parts Section 5-21 DESCRIPTION DRIVESHAFT,U-JOINT YOKE PULLEY, 34999 SLEEVE, 34999 SHAFT, 34999 CROSS, 34999 YOKE DRIVE, 34999 GREASE ZERK, 1/4 X 45 GREASE ZERK, 1/4 X STR...

  • Page 124: Wheel Weight

    WHEEL WEIGHT ITEM PART NO. DESCRIPTION 06400410 SPACER,JD,WHL WHT,RS 32615 WHL WT,INBOARD,1700#,DRLL&TAP 14.75OC,OUTBOARD 06430121 SPACER,JD,WHL WHT,RIM,CAST 06533000 FLATWASHER,7/8",GR8 06531000 HEX NUT, 7/8" NC,GR8 06530219 CAPSCREW,7/8x19-1/2,NC,GR8,4"THRD JD 7X30 COUGAR Parts Section 5-22...

  • Page 125: Wheel Spacer

    WHEEL SPACER ITEM PART NO. QTY. 06770025 JD 7X30 COUGAR Parts Section 5-23 DESCRIPTION KIT,SPCR,WHL,JD JD WHEEL RING...
  • Page 126 OPTIONAL PUMP AND GRILL GUARD KIT ITEM PART NO. QTY. 32430 32737 21833 22021 21993 21825 JD 7X30 COUGAR Parts Section 5-24 DESCRIPTION UNIVERSAL PUMP GUARD UNIVERSAL GRILL GUARD CAPSCREW - 3/4 X 2 1/4 FLATWASHER - 3/4 LOCKWASHER - 3/4 HEX NUT - 3/4...
  • Page 127 SAFETY LIGHT ASSEMBLY 1. Remove ground wire (-) from the battery 2. Remove right rear tire 3. Remove the bottom cover from the tail light. Locate the wire connecor on the tractor that has a brown & green wire 4. Remove panel from right rear of outside of cab under the window 5.

  • Page 128: Cooler Assembly

    COOLER ASSEMBLY ITEM PART NO. QTY. 21530 21986 22014 35176 06370015 06380006 06380007 06510026 06510029 06510038 06510039 21629 21988 22016 34117 JD 7X30 COUGAR Parts Section 5-26 DESCRIPTION CAPSCREW,1/4 X1 NC LOCKWASHER,1/4 FLATWASHER,1/4 1/4 U-NUT SCREEN,COOLER,FRNT MNT,COOLER,BUMPER TANK,RH MNT,COOLER,BUMPER TANK,LH COOLER,FRONT MNT FAN ASSEMBLY CABINET,SINGLE FAN...

  • Page 129: Switchbox Assembly

    SWITCHBOX ASSEMBLY ITEM PART NO DESCRIPTION 06514019 SWBX,ALUM,BLK,06510225 06550041 DECAL,SWBX,06510225 34532 SWITCH,TRVL LCK 34540 STRAIN RELIEF,3/4,BLACK,NYLON 06514020 BREAKER,3A,SWBX JD 7X30 COUGAR Parts Section 5-27...
  • Page 130 JD 7X30 COUGAR Parts Section 5-28...

  • Page 131: Common Saber Section

    COUGAR BOOM MOWER COMMON SECTION Cougar Common Section 6 - 1...
  • Page 132 TABLE OF CONTENTS BOOM PARTS BOOM HOSE ROUTING BOOM ARM ASSEMBLY BOOM ARM HOSES & TUBES SWIVEL ASSEMBLY BOOMREST 60” ROTARY MOWER HEAD ROTATING TREE ASSEMBLY ROTARY MOWER BLADE BAR AND KNIVES ROTARY MOWER PIVOT / BOOM ASSEMBLY 50” FLAIL MOWER HEAD ASSEMBLY FLAIL MOWER DRIVE ASSEMBLY FLAIL MOWER HYDRAULIC SHIELD ASSEMBLY FLAIL MOWER PIVOT / BOOM ASSEMBLY...
  • Page 133 PARTS ORDERING GUIDE The following instructions are offered to help eliminate needless delay and error in processing purchase orders for the equipment in this manual. 1. The Parts Section is prepared in logical sequence and grouping of parts that belong to the basic machine featured in this manual. Part Numbers and Descriptions are given to help locate the parts and quantities required.
  • Page 134 BOOM HOSES ROUTING Cougar Common Section 6 - 4...

  • Page 135: Warning Note

    WARNING NOTE: The sudden release of hydraulic pressure could cause the sudden movement of very heavy parts. Anyone in the way of these parts could be severely hurt or killed. DO NOT ALLOW these hydraulic hoses to BREAK or BURST in order to prevent hydraulic failure Make sure the hoses do not pinch or stretch as boom moves.

  • Page 136: Boom Assembly

    BOOM ASSEMBLY Cougar Common Section 6 - 6...
  • Page 137 BOOM ASSEMBLY ITEM 06700032 06310010 32321 TB1044 06700094 30072C TB3010 TB1035 06700150 06310080 06520303 32322 06501020 06501022 06501023 06430140 6T2272 6T3211 06420100 06420022 21688 21677 TB1023 6t3014 TB1045B TB1036 TF1143 6T3210 TB1025 6T3207 TB1033 06537021 30172 Cougar Common Section 6 - 7 QTY.
  • Page 138 PREFORMED TUBES & HOSES Cougar Common Section 6 - 8...
  • Page 139 PREFORMED TUBES & HOSES ITEM QTY. 06700032 06700094 06501020 06501022 06501023 06506013 06506014 06506015 06506016 06506017 06506018 06506019 06506020 06506021 06506022 30169 34103 06505019 30111 06505020 06505021 06505022 06500149 34631 34052 34051 34050 34104 06500254 24488 Cougar Common Section 6 - 9 DESCRIPTION BOOM,MAIN,IT,W/BEARINGS BOOM,SEC,ASSY,EXTENDED...
  • Page 140 TRACTOR MOUNT KIT - BOOM SWIVEL ITEM QTY. 06700150 06520250 32380 33710 32381 33705 21683 21677 21782 21777 Cougar Common Section 6 - 10 DESCRIPTION MNFRM SWIVEL,TRB60,ROT,22',ASSY BEARING,WASHER,SWING PIN,CYL,1",SWIVEL,SABER PIN,CYL,1",SWIVEL,SABER PIN,2 1/2",SWIVEL,SABER CYLINDER,3 X 17-1/2 CAPSCREW,7/16 X 2,NC NYLOCK NUT,7/16 NC CAPSCREW, 5/8 X 1-3/4,NC NYLOCK HEX NUT, 5/8...
  • Page 141 BOOMREST ASSEMBLY - 3 POINT STOW ITEM PART NO. QTY. 06310082 TF1120 TB1036 TF1143 06520078 28734 Cougar Common Section 6 - 11 DESCRIPTION BOOMREST,STD,3PNT PIN,(CAPPED),1-1/8 X 3-7/8 PIN,SEC BOOM SWIV 1X4-11/16 PIN,LYNCH 7/16 X 2 STRIP,REST CAPSCREW,FLT/SKT HD,3/4x1NC...
  • Page 142 60” ROTARY MOWER ASSEMBLY Cougar Common Section 6 - 12...
  • Page 143 60” ROTARY MOWER ASSEMBLY ITEM QTY. 06320160 06320162 33777 06401245 33776 06504011 06520238 06t0823 6T1024H5 6T1033 6t1029 TF1124 21223 33879 33880 6T2413 33785 06420139 6T3207 21633 21727 21730 21731 21733 22016 6T3017 33924 33984 RD1032 6T2290 6T2408 33764 33779 33881 6t2270 21625 06533004...
  • Page 144 60” ROTARY MOWER TREE ASSEMBLY ITEM QTY . 06320160 06320163 06497010 06401250 06401251 06497011 06401253 06401252 06533004 6T2279 21730 06320164 06741071 06501021 06420014 06420130 35191 6T3207 21627 21634 06537021 TB1023 TB3010 33271 06500480 06500481 Cougar Common Section 6 - 14 DESCRIPTION DECK,TRB60,ROT,CPLT TREE,TRB60,ROT...
  • Page 145 60” ROTARY BLADE BAR AND KNIVES ITEM PART NO. QTY. PT1018H5 06400690 6T1023R 06533002 06521001 06521006 AVAIL 06538000 33764 6T2259 Cougar Common Section 6 - 15 DESCRIPTION SPINDLE BAR,BLADE,RTRY60 KNIFE MTG NUT,1-1/8,NYLOCK,NF FLATWASHER,1-1/8,GR8 KNIFE,5/8 KNIFE,DOUBLE EDGE KNIFE MTG BOLT,5/8 SHOULDER FLATWASHER,5/8,GR 8,SAE CAPSCREW,5/8 x 1-3/4,NF,GR8...
  • Page 146 60” ROTARY MOWER BOOM PIVOT ASSEMBLY Cougar Common Section 6 - 16...
  • Page 147 60” ROTARY MOWER BOOM PIVOT ASSEMBLY ITEM QTY. 06741070 06700094 TB1032 TB1028 06501023 06430140 TB3010 6T2272 6T3207 TF3097 TB1030 33985 35191 TB1033 06537021 21634 21635 21627 21687 Cougar Common Section 6 - 17 DESCRIPTION RTRY,TRB60,ROT,CPLT BOOM,SEC,ASSY,EXTENDED PIVOT ASSY ARM, PIVOT W/BUSHINGS & ZERKS CYLINDER,3x18,2.0 SPACER,2.50x1.39x4.75,TAPPED BUSHING,1...
  • Page 148 50” FLAIL MOWER ASSEMBLY Cougar Common Section 6 - 18...
  • Page 149 50” FLAIL MOWER ASSEMBLY ITEM PART NO. QTY. 06742078 AVAIL 06320170 34783 AVAIL 34784 AVAIL TF3405 TF3406 TB1006A TB1008 TF3001 TF3407 TF1022 TF1018 TF3007A TF1040 41725.01 34782 34781 34780 33714 34786 6T2419 21838 21825 06530218 21731 21990 21725 6T2270 21630 21988 21625 22016...
  • Page 150 50” FLAIL MOWER DRIVE ASSEMBLY Cougar Common Section 6 - 20...
  • Page 151 50” FLAIL MOWER DRIVE ASSEMBLY ITEM PART NO. QTY. 06504019 TF3006 TF3043 TF3013 TF3011 TF3034 TF3205 TF3206 TF3605 6T3004 PT3611A 32481 TF3620 21789 21992 21775 21732 21990 21725 6T2418 21630 21988 22016 21584 21987 27938 21700 TF3021 TF1125 TF1025 33555 34236 06500485 24724...
  • Page 152 50” FLAIL MOWER HYDRAULIC SHIELD ASSEMBLY ITEM 06742078 06320171 33785 06401255 06370150 06370143 06537028 22523 34518 6T3207 33477 06420036 21525 34698 21529 35176 06500487 06500486 QTY . DESCRIPTION TBF50,BRUSH,HS,CPLT SHIELD,HYDRO,TBF50 CYLINDER,1.5x8,.75PIN LIMK,1,TBF50,HS SHIELD,CYL,TBF50,HS LINK,2,TBF50,HS PIN,.75x1.61,SHLDR,5/32CTTR COTTER PIN,5/32x1 1/4 SPACER,1 1/4x13/16x1/2 GREASE ZERK,1/4"...
  • Page 153 BOOM FLAIL PIVOT / HEAD ASSEMBLY ITEM PART NO. QTY. TF3015 TB1028 6T3003D TB1023 TF3097 TF3090 TB1024 TB1027 31688 21989 21675 21635 21988 21625 TB1030 TB3031 31723 21679 31916 31917 31955 Cougar Common Section 6 - 23 DESCRIPTION PIVOT ASY PIVOT ARM WITH BUSHINGS AND ZERKS PIN CLEVIS ROLL PIN...
  • Page 154 3” X 10” WELDED CYLINDER WARNING - MECHANICAL FASTENERS MUST BE TORQUED TO RECOMMENDED SPECIFICATIONS DURING REPAIR TO PREVENT PERSONAL INJURY OR EQUIPMENT DAMAGE. ITEM PART NO. 06501021 06501550 06501551 06501552 06501553 06501554 06501555 NOTE - ALL SEALS AND WEAR RINGS MUST BE PURCHASED IN COMPLETE SEAL REPAIR KIT.
  • Page 155 3” X 17-1/2” WELDED CYLINDER PISTON NUT NUT 3/4-16 UNF. LOCKNUT NUT 1-14 UNS. LOCKNUT NUT 1-1/8-12 UNF. LOCKNUT NUT 1-1/4-12 UNF. LOCKNUT NUT 1-1/2-12 UNF. LOCKNUT NUT 1-3/4-12 UNF. LOCKNUT WARNING - MECHANICAL FASTENERS MUST BE TORQUED TO RECOMMENDED SPECIFICATIONS DURING REPAIR TO PREVENT PERSONAL INJURY OR EQUIPMENT DAMAGE.
  • Page 156 3” X 18” WELDED CYLINDER WARNING - MECHANICAL FASTENERS MUST BE TORQUED TO RECOMMENDED SPECIFICATIONS DURING REPAIR TO PREVENT PERSONAL INJURY OR EQUIPMENT DAMAGE. ITEM PART NO. 06501023 06501561 06501562 06501552 06501563 06501555 06501564 NOTE - ALL SEALS AND WEAR RINGS MUST BE PURCHASED IN COMPLETE SEAL REPAIR KIT.
  • Page 157 4” X 20” WELDED CYLINDER WARNING - MECHANICAL FASTENERS MUST BE TORQUED TO RECOMMENDED SPECIFICATIONS DURING REPAIR TO PREVENT PERSONAL INJURY OR EQUIPMENT DAMAGE. ITEM PART NO. 06501022 06501556 06501557 06501558 06501559 6T0172 06501560 NOTE - ALL SEALS AND WEAR RINGS MUST BE PURCHASED IN COMPLETE SEAL REPAIR KIT.
  • Page 158 5” X 20” WELDED CYLINDER WARNING - MECHANICAL FASTENERS MUST BE TORQUED TO RECOMMENDED SPECIFICATIONS DURING REPAIR TO PREVENT PERSONAL INJURY OR EQUIPMENT DAMAGE. ITEM PART NO. 06501020 06501544 06501545 06501546 06501547 06501548 06501549 NOTE - ALL SEALS AND WEAR RINGS MUST BE PURCHASED IN COMPLETE SEAL REPAIR KIT.
  • Page 159 ROTARY MOWER SPINDLE ASSEMBLY ITEM PART NO. 6T1024H5 6T1016 22596 6T1015 6T1014 6T1011 6T1012 6T1013 6T1010H 30570 33990 6T1013H 6T1012H 6T1011H 6T1019 PT1018H-5 06503064 32572 Cougar Common Section 6 - 29 QTY. DESCRIPTION AVAIL SPINDLE ASSEMBLY COMPLETE 6T1031 1 SPROCKET BEARING LOCK NUT - THICK JAM WASHER BEARING ADJUSTMENT NUT - THIN...
  • Page 160 5 SP HUSCO - LOAD SENSE (06502103) Cougar Common Section 6 - 30...
  • Page 161 5 SP HUSCO - LOAD SENSE (06502103) ITEM PART NO. QTY 31595 31594 31597 31597 31597 31598 31597 06503067 TB1017K TB1017J TB1017H 22588 06503068 6T4209 06502003 TB1017F TB1017F TB1017H 22588 31593 TB1017L 31603 TB1017V 24214 Cougar Common Section 6 - 31 DESCRIPTION INLET END COVER END COVER, LOAD SENSE...
  • Page 162 5 SP HUSCO - LOAD SENSE (06502115) Cougar Common Section 6 - 32...
  • Page 163 5 SP HUSCO - LOAD SENSE (06502115) ITEM PART NO. QTY 31595 31594 31597 31597 31600 31598 31597 06503067 TB1017K TB1017J TB1017H 22588 06503068 6T4209 06502003 TB1017F TB1017F TB1017H 22588 31593 TB1017L 31603 TB1017V 24214 DESCRIPTION INLET END COVER END COVER, LOAD SENSE VALVE SECTION (DOUBLE ACTING, CENTER SPRING) VALVE SECTION (DOUBLE ACTING, CENTER SPRING) VALVE SECTION (DOUBLE ACTING, DETENT-FLOAT)
  • Page 164 5 SP DANFOSS - LOAD SENSE Cougar Common Section 6 - 34...
  • Page 165 5 SP DANFOSS - LOAD SENSE ITEM PART NO. QTY. 06502096 06502074 06505013 06505042 42197 42197 42197 42197 42197 34308 06505013 06502101 06502101 06502100 06502101 06502099 42200 42202 06505013 42698 42698 06502076 42698 06502077 42697 42697 4242106 06502073 42201 42650 06502069 42650 42295...

  • Page 166: Reservoir Tank Filter Assembly

    RESERVOIR TANK FILTER ASSEMBLY ITEM PART NO. QTY. 06505044 28583 06505045 06505046 06505047 06505048 35259 06505049 Cougar Common Section 6 - 36 DESCRIPTION AVAIL FILTER ASSY SAE 10 MICRON CAPSCREW,8MMX25MM(1.25 PITCH) COVER SEAL KIT SPRING BYPASS FILTER,10 MIC,RETURN LINE CAN/BODY...

  • Page 167: Front Hydraulic Pump

    FRONT HYDRAULIC PUMP ITEM PART NO. QTY. 23152 AVAIL 22766 22779 22774 22771 23824 06504078 22773 06504077 02965611 06504087 06504075 06504074 22765 06504076 02961917 6T5322 AVAIL 24150 AVAIL Cougar Common Section 6 - 37 DESCRIPTION PUMP ASSEMBLY 1 3/4” COMPLETE SHAFT END COVER PORT END COVER HOUSING,GEAR...
  • Page 168 60” ROTARY MOTOR Cougar Common Section 6 - 38...
  • Page 169 60” ROTARY MOTOR ITEM PART NO. QTY. 06504011 AVAIL 06504103 22790 06504088 06504062 06504090 06504104 06504078 06504092 06504093 06504094 06504095 02961940 02962200 06504096 6T5101 06504097 22797 06504098 06504099 06504100 06504101 6T5809 06504102 Cougar Common Section 6 - 39 DESCRIPTION MOTOR ASSEMBLY 2 1/4” COMPLETE TRB60 SEAL KIT HOUSING, SEC HOUSING, PEC...
  • Page 170 50” FLAIL MOTOR Cougar Common Section 6 - 40...
  • Page 171 50” FLAIL MOTOR ITEM PART NO. QTY. 06504019 AVAIL 06504023 06504039 06504060 06504041 06504042 TF4402 06504043 06504044 06504028 06504045 ------ 763759 02961940 TF4401 06504049 TF4410 06504046 06504047 TF4407 06504048 6T5809 02961917 Cougar Common Section 6 - 41 DESCRIPTION MOTOR ASSEMBLY TBF50 SEAL KIT (ITEMS 14,15,16,17 &...

  • Page 172: Boom Travel Lock

    BOOM TRAVEL LOCK DETAILS Danfoss Switch Box TRAVEL LOCK OLDER UNITS ONLY, SWITCH ON NEWER MODELS IN SWITCHBOX Refer to your switchbox before drilling hole or wiring. For cab units, drill a hole in an open area on the right side of the dash panel and install the toggle switch.

  • Page 173: Husco Controls Switchbox

    HUSCO CONTROLS SWITCHBOX ITEM Cougar Common Section 6 - 43 QTY. DESCRIPTION 06514012 SWBX,ALUM,BLK,06510100 35226 SWITCH,MOWER,COLEHERSEE 33811 SWITCH,MASTER/DECK FLOAT 34532 SWITCH,TRVL LCK 06514014 BREAKER,10A,SWBX 6T3923 INDICTATOR LIGHT,ON,RED 34540 STRAIN RELIEF,3/4,BLACK,NYLON 06550019 DECAL,SWTCHBX,BOOM,CG 35227 RELAY,DP,DT,12V,LY2F,35226...

  • Page 174: Joystick And Switch Box Wiring

    JOYSTICK AND SWITCH BOX WIRING ITEM PART NO. QTY. 6T3934 OPT. OIL TEMPERATURE GAUGE 6T3931 OPT. TEMPERATURE SENSOR REF. SWITCH BOX - REFER TO LIFT VALVE REF. TRAVEL LOCK - REFER TO HYDRAULICS REF. SOLENOID - REFER TO MAIN FRAME Cougar Common Section 6 - 44 DESCRIPTION...
  • Page 175 JOYSTICK SWITCHBOX SERVICE PARTS ITEM QTY. 06510196 33811 33813 34532 34540 6T3923 06514006 06550044 35226 35227 Cougar Common Section 6 - 45 DESCRIPTION SWBX,ALUM,ASSY SWITCH,MASTER/DECK FLOAT SWITCH,SFTY SHIELD SWITCH,TRVL LCK STRAIN RELIEF,3/4,BLACK,NYLON INDICTATOR LIGHT,ON,RED BREAKER,15A,SWBX DECAL,SWBX,06510047 SWITCH,MOWER,COLEHERSEE RELAY,DP,DT,12V,LY2F,35226...
  • Page 176 JOYSTICK SWITCHBOX SCHEMATIC Cougar Common Section 6 - 46...

  • Page 177: Brake Valve Assembly

    BRAKE VALVE ASSEMBLY ITEM PART NO. QTY. 06510083 AVAIL 34092 34094 34095 06510095 34093 34091 Cougar Common Section 6 - 47 DESCRIPTION BRAKE VALVE,ASSY BRAKE VALVE, BLANK LOGIC ELEMENT RELIEF VALVE, 3000 PSI METRI PAK COIL CARTRIDGE, 2 POSITION, 3 WAY (WITH NUT & WASHER) RELIEF VALVE, 2600 PSI...

  • Page 178: Brake Valve Hydraulic Schematic

    BRAKE VALVE HYDRAULIC SCHEMATIC BRAKE VALVE TROUBLESHOOTING FAILURE MODE: - MOWER WILL NOT START - system pressure is low (engine not lugging). - MOWER WILL NOT START - system pressure is high (engine lugging). “MR” port will be high pressure. - MOWER WILL NOT ROTATE AT FULL SPEED - limited power.
  • Page 179 ELECTRICAL - TROUBLESHOOTING GUIDE Cougar Common Section 6 - 49...
  • Page 180 HYDRAULIC - TROUBLESHOOTING GUIDE Cougar Common Section 6 - 50...

  • Page 181: Troubleshooting

    TROUBLESHOOTING JOYSTICK TROUBLESHOOTING Boom operation not responding to joystick movement. Isolate hydraulic vs. electronic symptom. Turn off electronic master switch (preventing electronic actuator on valve from attempting to hold spool in neutral position). With tractor engine running, operate the valve section with the manual handle.
  • Page 182 TROUBLESHOOTING Hydraulic inspection. Install 3 pressure gauges, on the valve inlet (use M port, or tee into hose supplying oil from the pump to the inlet), on the workport that is not operating, and on the LS port. With the spools in Neutral Gear pump –...

  • Page 183: Warranty

    WARRANTY SECTION Warranty Section 7-1...

  • Page 185: Warranty Information

    WARRANTY INFORMATION Tiger Corporation, 3301 N. Louise, Sioux Falls, South Dakota, warrants to the original Retail Customer, the new Tiger equipment is free of defects in material and workmanship. Any part of equipment that in Tiger’s judgement, show evidence of such defects will be repaired or replaced without charge, provided that the failure of part(s) shall have occurred within twelve (12) months from the date of delivery of said equipment to the Retail Customer.
  • Page 186 ONE LAST WORD This manual cannot possibly cover all of the potentially hazardous situations you will encounter. By being familiar with the safety rules, operating and maintenance instructions in this manual you can help prevent accidents. The objective of this manual is to help make you a better operator.

  • Page 187: Owner Requirements

    TO THE OWNER / OPERATOR / DEALER To keep your implement running efficiently and safely, read your manual thoroughly and follow these directions and the Safety Messages in this manual and on the machine. The table of contents clearly identifies each section where you can easily find the information you need. The Occupational Safety and Health Act (OSHA 1928.51 subpart C) makes the following minimum requirements for tractor operators.
  • Page 188 Printed in USA © Tiger Corporation...

This manual is also suitable for:

John deere 7x30Cougar boom

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