Sealey 500CEW Instructions

Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions and
properly maintained, give you years of trouble free performance.
IMpORTANT! ENSURE YOU READ AND UNDERSTAND THESE INSTRUCTIONS FULLY BEFORE ATTEMPTING TO USE THE JACK. NOTE
THE SAFE OPERATIONAL REQUIREMENTS, DANGERS, WARNINGS & CAUTIONS. USE THE JACK CORRECTLY AND WITH CARE FOR THE
PURPOSE FOR WHICH IT IS INTENDED.
 wARNING! FAILURE TO APPLY THESE INSTRUCTIONS MAY CAUSE DAMAGE, SERIOUS pERSONAL OR FATAL INJURy. FAILING TO
FOLLOW INSTRUCTIONS WILL ALSO INVALIDATE YOUR WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
NOTE: The use of symbols in this document is to attract your attention to possible danger. The symbols and warnings themselves do not eliminate any danger, nor
are they substitutes for proper accident prevention measures.
1. SAFETY INSTRUCTIONS
 WARNING! Ensure all preliminary checks are carefully carried out before use of jack. Immediately repair or replace damaged parts
(use authorised service agent). Ensure use of genuine parts only. Unauthorised parts may be dangerous and will invalidate the warranty.
 WARNING! Use jack on level and solid ground, preferably concrete. Ensure the floor over which the jack will be transported is swept clean.
 DANGER! DO NOT use on tarmacadam, or any other soft surface as jack may sink or topple. Serious personal or fatal injury may result.
 Use jack in an adequate working area for its function, keep area clean and tidy and free from unrelated materials. Ensure there is adequate lighting.
 Before use ensure the gearbox weight and size does not exceed the capacity of the jack.
 Ensure the vehicle is raised and stabilised at the correct height before attempting to move the jack under the vehicle.
 Keep all unauthorised persons away from the jack during lifting and lowering and when in transit.
 Maintain correct balance and footing. Ensure the floor is not slippery and wear non-slip shoes.
 Remove ill fitting clothing. Remove ties, watches, rings, and other loose jewellery, and contain and/or tie back long hair.
 WARNING! Ensure load is placed level and centrally on jack saddle and load is fixed in place before attempting to lift, lower, or transport.
 The lowering speed will vary according to the weight of the load and the release valve setting.
 Ensure the jack saddle is fully lowered and is clean, dry, and oil free before attempting to transport the jack with or without a load.
 Fix load with support chain provided, do not substitute an inferior form of restraint for the support chain.
 Diligence is required in ensuring that you continually monitor the operation until completed.
 Should the jack omit any abnormal sounds during use STOP immediately and contact your local service agent.
 DANGER! If jack tips or leans STOp whAT yOUR ARE DOING. MOVE QUICKLy TO A SAFE DISTANCE. DO NOT TRy TO hOLD OR
STEADy JACK. Serious personal or fatal injury may result.
 WARNING! DO NOT operate jack if any parts are damaged or missing .
 DO NOT exceed the rated capacity of the jack.
 DO NOT allow untrained persons to operate the jack.
 DO NOT place any part of your body within or under the jack during use.
 DO NOT raise or lower vehicle lifting platform whilst the transmission jack is being used.
 DO NOT transport the jack, with or without a load, with the saddle in the raised position.
 DO NOT get jack wet or use in damp or wet locations or areas where there is condensation.
 DO NOT operate the jack when you are tired or under the influence of alcohol, drugs or intoxicating medication.
 DO NOT lift or support vehicles with jack and do not use jack as a load sustaining device.
 DO NOT use jack for any purpose other than removal, transportation and installation of transmissions.
 DO NOT use jack without support chain or substitute an inferior form of restraint for the chain.
 DO NOT make any modifications to the jack, and DO NOT adjust or tamper with safety valve.
 DO NOT remove any labels from the jack. If labels are damaged or unclear replace them.
 Use a qualified person to lubricate and maintain the jack. DO NOT use brake fluid to top up hydraulic unit. Use Sealey hydraulic oil only.
 Before storing in safe area, ensure all parts are clean, free of grease and oil (especially saddle). Lower saddle to the lowest position.
2. INTRODUCTION & SPECIFICATIONS
Wide chassis provides extra stability and enables saddle to drop lower than standard design jacks. Full 360° rotating pump handle operates in
any position. Precision valve allows delicate adjustment when taking out gearbox and realigning during replacement. Four swivel castors for
extra manoeuvrability in confined spaces. Fully adjustable saddle with forward, backward and side to side tilt. Both models supplied with chain
and adjustable corner brackets for safe loading.
SPECIFICATIONS:
Model: 500CEW
Rated capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .500kg
Min. saddle height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .155mm
Max. saddle height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .750mm
Fixed/Adjustable saddle . . . . . . . . . . . . . . . . . . . . . . . Adjustable
Saddle forward tilt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65°
Saddle backward tilt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10°
chassis width/length . . . . . . . . . . . . . . . . . . . . . . . . 470/945mm
Saddle tilt side to side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12°
INSTRUcTIONS FOR:
FLOOR TRANSMISSION JACKS
MODEL NO's:
Model: 800CEW
Rated capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .800kg
Min. saddle height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .155mm
Max. saddle height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .795mm
Fixed/Adjustable saddle . . . . . . . . . . . . . . . . . . . . . . . Adjustable
Saddle forward tilt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65°
Saddle backward tilt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 °
chassis width/length . . . . . . . . . . . . . . . . . . . . . . . . 505/970mm
Saddle tilt side to side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12°
Original Language Version
500CEW, 800CEW
500cEW, 800cEW Issue: 2 - 14/10/09