Zinko ZABJ-12C Operating Instructions

ZINKO
H y d r a u l i c J a c k
Toll Free: 1-800-579-8088 Web: www.zinko.com
Operating Instructions & Repair Parts List
Operation
The owner and/or operator shall have an understanding of these operating instructions and warnings before operating
the jack. Warning information shall be emphasized and understood. If the operator is not fluent in English, the instructions
and warning shall be read to and discussed with the operator in the operator's native language by the purchaser/owner,
making sure that the operator comprehends its contents.
For Your Safety and to Prevent Injury
1. READ THIS OPERATION MANUAL THOROUGHLY and fully understand its contents before using the jack.
The manual explains important warning information.
2. This jack is designed for lifting purposes only, not for supporting loads.
3. Immediately after jacking, support vehicle (load) with appropriately rated stands or equivalent blocking.
4. DO NOT ALLOW JACK ALONE, TO SUPPORT VEHICLE (LOAD).
DO NOT OVERLOAD THIS JACK BEYOND ITS RATED CAPACITY.
5.
6. This jack is designed for use only on hard level surfaces capable of sustaining the load. Use on other than hard
level surfaces may result in jack instability and possible loss of load.
7. Failure to read these warnings may result in loss of load, damage to jack and/or failure resulting in personal
injury or property damage.
8. NEVER get your arm, leg, and/or body under a heavy load supported only by a jack.
9. When the handle is not in use, remove it from the body of the jack. Never use a handle other than the one
designated by the specifications.
10. Operating air pressure MUST be within the range of 100 to 200 psi.
11. Be sure to USE CLEAN, DRY AIR. Dirty or humid air may cause malfunction of air pump. Clean dirt from air
hoses and connect together.
12. Failure to read this caution may result in loss of load, damage to jack, and/or failure resulting in personal injury
or property damage.
Inspection
1. Visual inspection shall be made before each use of the jack, checking for leaking hydraulic fluid, and damaged, loose
or missing parts.
2. Each jack shall be inspected by an authorized ZINKO service facility immediately, if subjected to an abnormal load or
shock.
3. Owners and/or users should be aware that repair of this equipment may require specialized knowledge and facilities.
It is recommended that an annual inspection of the jack be made by an authorized ZINKO service facility and that any
defective parts, decals or warning labels be replaced with genuine ZINKO parts. A list of authorized service facilities is
available from ZINKO.
Damaged Jacks
Any jack which appears to be damaged in any way, is found to be badly worn, or operates abnormally
SHALL BE REMOVED FROM SERVICE until necessary repairs are made by an authorized ZINKO service facility.
Operating Instructions (Before Use)
1. Check oil level. With the jack in an upright position and the ram completely retracted, open release valve by turning
release assembly counterclockwise. Remove filler plug; the oil level should be just up to the hole. Fill if necessary
with clean hydraulic jack oil. NEVER USE BRAKE OR SHOCK ABSORBER FLUID.
2. Lubricate internal components. With release valve open, pump handle six full strokes to assure proper internal
lubrication.
3. Bleed the hydraulic system. During transit hydraulic jacks may become "air-bound", causing spongy ram action. To
bleed the hydraulic system: a) Close the release valve by turning clockwise. b) Insert handle in socket and pump jack
up to full height. c) Open the release valve, invert the jack and force the ram to retract.
Using the Jack
1. Use the shortest possible air hose from compressor to the jack. Clean dirt from air hose and connect together.
BE SURE to attach air filter and oiler to the outlet of compressor.
2. Close release valve, depress air valve and check lifting ram. Open release valve and check lowering of the ram.
3. Once the saddle contacts the load, STOP and re-check the point of contact to ensure load is centered. Raise the load
carefully to desired height and never raise further.
4. After jacking, BE SURE TO TRANSFER LOAD TO JACK STAND.
5. Lower load by turning release valve counterclockwise slightly and very slowly. DO NOT TURN RELEASE VALVE MORE
THAN TWICE, which can cause dangerous sudden lowering.
NOTE: Take care not to contaminate coupler with dirt or sand which may cause malfunction of jack and air
pump. BE SURE air hose is kept connected while centering jack under point of contact.
Z A BJ - 1 2C & Z A B J - 20 C3
Air Hydraulic Bottle Jacks
! !
WARNING
M O D E L S
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