JBL FLIP3 Service Manual
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JBL FLIP3 Service Manual

Bluetooth portable speaker, black/grey/orange/yellow/blue/red/teal/pink
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JBL FLIP3 (S/N starting with ND)
Bluetooth Portable Speaker
Black
Yellow
Orange
Released Global Quality 2015
CONTENTS
Technical Specifications
Safety Instruction, Wa rning & Notes
Reset Instruction
Set Block Diagram
Set Wiring Diagram
Disassembly Instruction
Schematic Diagrams
PCB Layout Diagrams
Mechanical Exploded view
Spare Parts List
Revision List
Harman Consumer Group, Inc.
8500 Balboa Boulevard
Northridge, California 91329
Service Manual
Grey
Blue
Pink
Teal
Red
2
3
4
5
6
7
8
9
10
11
12
Nov./2015
Rev 1.3

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Summary of Contents for JBL FLIP3

  • Page 1 Service Manual JBL FLIP3 (S/N starting with ND) Bluetooth Portable Speaker Teal Black Grey Yellow Blue Pink Orange CONTENTS Technical Specifications Safety Instruction, Wa rning & Notes Reset Instruction Set Block Diagram Set Wiring Diagram Disassembly Instruction Schematic Diagrams PCB Layout Diagrams...

  • Page 2: Technical Specifications

    Technical Specifications 1 Audio Section 1.1.1 Speaker Output Description Specification Rated Output Power 2 x 8W +-10% (Measure before power limiter at 1% THD). Please refer to Acoustic Design Specification. Input Sensitivity Aux : 370mV +/- 10% Wireless input:-9dBfs +/-1dB Input Overload Aux : 1V rms 0dBFS...

  • Page 3: Usb Section

    1.1.2 Microphone Short Circuit Protection at Output Stage The amplifier should be protected so that no functional failure occurs when it is operated with a short across its output stage for 2 minutes. The amplifier should recover after removing the short condition.

  • Page 4: Bluetooth Section

    1.3 Bluetooth Section 1.3.1 General Description Specification Bluetooth Standard Version 4.1 Frequency Band 2.402 – 2.480 GHz Host Interface UART Profile Supported HFP (Audio Gateway and Handsfree) A2DP (Advanced Audio Distribution Profile) AVRCP (Audio/Video Remote Control Profile) Refer SRD Audio Codec SBC (Subband Codec) Data Rate 2.1Mbps (over the air)
  • Page 5 1.3.4 Transmitter Performance @EDR Mode Description Specification Relative transmit power @ antenna -2 to 1 dBm connector EDR Carrier Frequency Stability and Modulation Accuracy EDR differential phase encoding >=99% 1.3.5 Antenna Performance Description Specification Antenna VSWR Typical : 1.5 Limit : 1.7 Antenna Return Loss Typical: -14dB Limit :-12dB Antenna Radiation Efficiency...

  • Page 6: Battery Section

    1.5 Battery Section 1.5.1 General Specification Description Specification Standard and Method of Measurement Typical Capacity 3000mAH Charge Voltage 4.2V Output Voltage Typical : 3.7V Limit : 4.2V No Load Condition Cut Off Voltage Typical : 3.0V Limit : 2.8V Standard Charging 0.5C Constant current charge to 4.2V Method (+/- 0.05V), then constant voltage...

  • Page 7: Important Safety Instructions

    3 - 1 BDS 270 / BDS 570 harman/kardon Important Safety Instructions 1. Read these instructions. CAUTION 2. Keep these instructions. 3. Heed all warnings. RISK OF ELECTRIC SHOCK. DO NOT OPEN. 4. Follow all instructions. 5. Do not use this apparatus near water. 6.
  • Page 8 Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field effect transistors and semiconductor "chip" components. The following techniques should be used to help reduce the incidence of component damage caused by static electricity. 1.

  • Page 9: Safety Precautions

    3 -3 SAFETY PRECAUTIONS The following check should be performed for the continued protection of the customer and service technician. LEAKAGE CURRENT CHECK Measure leakage current to a known earth ground (water pipe, conduit, etc.) by connecting a leakage current tester between the earth ground and all exposed metal parts of the appliance (input/output terminals, screwheads, metal overlays, control shaft, etc.).

  • Page 10: Factory Reset

    HW reset: Hold down the buttons “Bluetooth & VOL+ & VOL-” for 2 seconds key in Power On mode. Factory reset: Hold down the buttons “Phone & VOL+” for 5 seconds in Power On mode.

  • Page 11: Set Block Diagram

    4ohm x2 detect Class D BA4510 BA4560 8W x2 TPA3130 Antenna Mic1 Audio Power Led switch JBL Link LED BT Module(BM870) BT led Power key and CSR8670 other keys (BT and MCU) V+/V- key 16 bit I2C Charge USB upgrade status...

  • Page 12: Set Wiring Diagram

    SET WIRING DIAGRAM...
  • Page 13 7 - 1 ToolsList 序号 序号 名称 名称 备注 备注 (Number) （Name） (Remark) 小号电批头 小号电批头 Screw driver （small） （small） 中号电批头 Screw driver （middle） 一字螺丝刀（包美纹胶纸）’ 一字螺丝刀（包美纹胶纸） - 翘刀Knife ’typeknife(wrappedbytape) 电批 electrical screw driver...
  • Page 14 7 - 2 3.将网罩取出Takeoffthegrille. 1.先用翘刀沿着网罩与双色件间隙（按键面对 2.再用翘刀沿着网罩与双 双色件间隙（靠近按键 面）从上往下稍微翘起Open the grille 面）从上往下稍微翘起Openthegrille 面）从上往下稍微翘起O 面）从上往下稍微翘起O Open the grille Openthegrille carefullyusingscrewdriverbasedonthe (closetobuttons)caref fullyusingscrew direction. driverbasedonthed irection. Z型电批 批 Z type screw driver Wrapping body 5.用电批将双色件正面如上图6颗螺丝Take 4 用Z型电批将产品双色件两头的4颗螺丝取下 4.用Z型电批将产品双色件两头的4颗螺丝取下 off the 6 screws offthe6screws （批头用2.0）Takeoffthescrewsas 6.取下并将双色件拆除（批头用2.0）Take showedattwoends.
  • Page 15 7 - 3 左辐射器 右辐射器 6.将灯板软胶垫撕扯取掉（底部备3M胶纸） Takeofftherubberpart 8.用电批将电池支架6颗螺丝取下如上图示位 7.用电批将左右辐射器如 如上图共计12颗螺丝取 置（批头用2.0），并将电池支架取下Take 下（批头用2 0）Take o 下（批头用2.0）Takeo off the screws at offthescrewsat off the screws as showed and take off offthescrewsasshowed,andtakeoff twoendsasshowed thebatterycover 9 将LED灯板及按键板的13PIN及6PIN排线 9.将LED灯板及按键板的13PIN及6PIN排线 （FPC），拔拆方法为将贴片FPC插座扣位90° 翻起后再将排线取出，再将PCB板取下（底部 备3M胶）Take off the 13pin cable and 6pin 备3M胶）Takeoffthe13pincableand6pin 10 用电批将左右喇叭共计...
  • Page 16 7 - 4 12.先将腔体右侧3P及13P排线（FPC）及麦克 13.将PCB板从腔体左边向 向右（从电池排线端 风2P AUX板3P排插线从主板上取下 再用 风2P、AUX板3P排插线从主板上取下，再用 往另 方向推）推出后将 往另一方向推）推出后将 将AUX连接板4P排插 将AUX连接板4P排插 翘刀将PCB板两边固定黄胶翘开清理干净Take 线取下PushthePCBA asthedirection offthe3pin,13pincable,2pinmiccable showedandthentake eoffthe4pincable and3pinmiccable,andthencleanthe d 3 i d th glueasshowedinyellow...
  • Page 17 VCC_AMP_10V OP_lim_10V OP_lim_ref OP_lim_10V lim_ref VCC_BT_OP BT_OP_REF VCC_switch_3V3 R717 R715 R718 R709 R704 22k/NC 22k/NC 4.7 OHM/NC 22UF/NC 22UF/NC C765 C705 C716 C717 C780 C719 C704 C715 R716 C718 R719 C720 C766 R710 C706 100NF/NC 22k/NC 100NF/NC 22k/NC 100NF/NC 10UF/NC 22UF/NC 100NF 100NF...
  • Page 18 PROPRIETARY INFORMATION - THESE DOCUMENTS AND THE INFORMATION REVISION HISTORY MTP3401N3 MTP3401N3 CONTAINED THEREIN ARE PROPRIETARY AND ARE NOT TO BE REPRODUCED OR DISCLOSED TO OTHERS FOR MANUFACTURE OR ANY OTHER PURPOSE EXCEPT VBAT_1 USB+5V CHECKED DATE THOSE SPECIFICALLY AUTHORIZED IN WRITING BY HARMAN INTERNATIONAL R141 R142 R144...
  • Page 19 VCC_switch_3V3 R136 VCC_IO_expander_3V3 AGND AGND R155 R156 C151 4.7K 4.7K C152 100NF 100NF C135 AGND 100NF I2C_INT C134 /INT I2C_DAT AGND I2C_RESET I2C_CLK /RESET AGND R609 Phone Key red_led_battery (5-15)% R600 R154 BT Key white led battery(15-30%) 200 ohmR601 R608 Link key white led battery(30-45%) R602...
  • Page 20 Mark R193 VCC_3V3 JBL_Link_key C192 10nF AGND power R201 TP46 TP45 AGND R194 TP44 TP43 R190 R189 200 ohm 200 ohm TP42 R198 white power R197 R199 R200 Battery >75% white TP41 200 ohm 200 ohm BT blue LED TP40 BT blue LED TP39 Battery 60-75% white...
  • Page 21 Mark TP51 TP54 R169 AGND 100k TP50 TP52 TP55 R168 TP53 C154 100k R191 R167 100k J100 BT_Key BT_rsset_in_1 0.5S-CX-6PWB R192 AGND R195 phone R196 AGND Mark Title Size Number Revision Date: 2015/3/17 Sheet of File: D:\e\..\Key1 board(20150114).SchDoc Drawn By:...
  • Page 22 charge2_sys_5V charge_in_VCC R504 R423 C404 0.01ohm 5.6k AGND R404 100nF C511 R503 R516 0.01ohm R424 VCC_AMP_10V 2.2ohm R414 18.2k R502 0.01ohm MTB04N03 AGND C410 charge_in_5V AGND R501 L501 AGND 330nF 0.01ohm 3428_SW Boost_10V VBAT_1 R400 R410 1.5UH, 15A 21.5K R511 AGND PWIN C503...
  • Page 23 Mark CON600 L205 100 @ 100MHz VBUS B 4B-PH-K-S C800 C801 C802 ESD0402V18C15 ESD0402V18C15 MICRO_USB_5P_UR1-069A AGND C803 C804 ESD0402V18C15 ESD0402V18C15 J310 J301 Mark B 3B-PH-K-S PJ-321B Title Size Number Revision Date: 2015/3/17 Sheet of File: D:\e\..\USB_socket(20150227).SchDoc Drawn By:...

  • Page 24: Layout Diagram - Main Board

    LAYOUT DIAGRAM - MAIN BOARD...
  • Page 25 LAYOUT DIAGRAM - USB BOARD...
  • Page 26 LAYOUT DIAGRAM - LED BOARD...
  • Page 27 LAYOUT DIAGRAM - KEY BOARD...
  • Page 28 Mechanical Exploded View...

  • Page 29: Spare Parts List

    20205000000008+24104881101049 Left Passive radiator+Plastic bracket ND 423010020019 BT antenna 75mm Flip3 ND 232500020009 Microphone Flip3 ND 20140150080011 Driver 1.5" 4R 8W Flip3 ND 26-31 331104880119 Grille assy Flip3 black version ND 26-31 331104880159 Grille assy Flip3 Pink version ND 26-31...

  • Page 30: Revision List

    Revision List Version 1.0 Initial Release for JBL FLIP3. Version 1.1 Update on Page 11 for Grille Ass’y Part Numbers. Version 1.2 Add Position Number for part list on Page 11 Version 1.3 Grille Ass'y P/N on Page 29 updated.

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