LG A09LL Installation Manual

INSTALLATION MANUAL AIR CONDITIONER
TYPE : WALL MOUNTED
TIPS FOR SAVING ENERGY
Here are some tips that will help you minimize the power consumption when you use the air
conditioner. You can use your air conditioner more efficiently by referring to the instructions
below:
• Do not cool excessively indoors. This may be harmful for your health and may consume more
electricity.
• Block sunlight with blinds or curtains while you are operating the air conditioner.
• Keep doors or windows closed tightly while you are operating the air conditioner.
• Adjust the direction of the air flow vertically or horizontally to circulate indoor air.
• Speed up the fan to cool or warm indoor air quickly, in a short period of time.
• Open windows regularly for ventilation as the indoor air quality may deteriorate if the air condi-
tioner is used for many hours.
• Clean the air filter once every 2 weeks. Dust and impurities collected in the air filter may block the
air flow or weaken the cooling / dehumidifying functions.
For your records
Staple your receipt to this page in case you need it to prove the date of purchase or for warranty
purposes. Write the model number and the serial number here:
Model number :
Serial number :
You can find them on a label on the side of each unit.
Dealer's name :
Date of purchase :
IMPORTANT SAFETY INSTRUCTIONS
READ ALL INSTRUCTIONS BEFORE USING THE APPLIANCE.
Always comply with the following precautions to avoid dangerous situations and ensure peak
performance of your product.
WARNING
!
It can result in serious injury or death when the directions are ignored.
CAUTION
!
It can result in minor injury or product damage when the directions are ignored.
WARNING
!
• Installation or repairs made by unqualified persons can result in hazards to you and others.
• Air conditioner Shall be installed in accordance with national wiring regulations.
• If the supply cord is damaged, it must be replaced by the manufacturer, its service agent or similary
qualified persons in order to avoid a hazard.
• The information contained in the manual is intended for use by a qualified service technician familiar
with safety procedures and equipped with the proper tools and test instruments.
• Failure to carefully read and follow all instructions in this manual can result in equipment malfunc-
tion, property damage, personal injury and/or death.
Installation
• Always perform grounding.
- Otherwise, it may cause electrical shock.
• Don't use a power cord, a plug or a loose socket which is damaged.
- Otherwise, it may cause a fire or electrical shock.
• For installation of the product, always contact the service center or a professional installation
agency.
- Otherwise, it may cause a fire, electrical shock, explosion or injury.
• Securely attach the electrical part cover to the indoor unit and the service panel to the outdoor unit.
- If the electrical part cover of the indoor unit and the service panel of the outdoor unit are not
attached securely, it could result in a fire or electric shock due to dust, water, etc.
• Always install an air leakage breaker and a dedicated switching board.
- No installation may cause a fire and electrical shock.
• Do not keep or use flammable gases or combustibles near the air conditioner.
- Otherwise, it may cause a fire or the failure of product.
• Ensure that an installation frame of the outdoor unit is not damaged due to use for a long time.
- It may cause injury or an accident.
• Do not disassemble or repair the product randomly.
- It will cause a fire or electrical shock.
• Do not install the product at a place that ther is concern of falling down.
- Otherwise, it may result in personal injury.
• Use caution when unpacking and installing.
- Sharp edges may cause injury.
• Thickness of copper pipes used are as shown "Flaring work" Table.
- Never use copper pipes thinner than that in the table even when it is available on the market
• Do not use copper pipes having a collapsed.
Burrs removal
Handle
1. Completely remove all burrs from the cut
Bar Bar
cross section of pipe/tube.
2. While removing burrs put the end of the
copper tube/pipe in a downward direction
while removing burrs location is also
changed in order to avoid dropping burrs
Copper pipe
into the tubing.
Clamp handle
Red arrow mark
Check
1 Compare the flared work with the figure
by.
2
If a flared section is defective, cut it off
and do flaring work again.
Smooth all round
Putting nut on
Inside is shiny without scratches
- Remove flare nuts attached to indoor and
= Improper flaring =
outdoor unit, then put them on pipe/tube
having completed burr removal.
(not possible to put them on after finishing
flare work)
Inclined Surface Cracked Uneven
damaged thickness
Even length
Flare nut
all round
Connecting the Piping
Copper tube
1
Open the front panel.
- Lift up the left(right) section of front panel
carefully.
- Lift up the center section of front panel
carefully.
Flaring work
1
Firmly hold copper pipe in a bar with the di-
mension shown in below table table
below.
2 Carry out flaring work with the flaring tool.
Outside diameter A Thickness
mm inch mm mm
Ø6.35 1/4" 1.1~1.3 0.7
Ø9.52 3/8" 1.5~1.7 0.8
Ø12.7 1/2" 1.6~1.8 0.8
Ø15.88 5/8" 1.6~1.8 1.0
Ø19.05 3/4" 1.9~2.1 1.0
!
NOTE
It may be hard to open the front panel be-
cause of big torque of stepping motor.
2 Remove the chassis cover from the unit by
loosing 4 screws
Chassis cover
3 Pull back the tubing holder.
Bad case
4 Remove pipe port cover and positioning
the tubing - Following bending case from right to left di-
rectly may cause damage to the tubing.
Indoor unit back side view
Right
Tubing holder
Left
Backwards
* The feature can be changed according to a
type of model.
Good case
- Press on the tubing cover and unfold the
tubing to downward slowly. And then bend
to the left side slowly.
* The feature can be changed according to a
type of model.
! CAUTION
Installation Information. For right piping.
Follow the instruction above.
P/No : MFL68124704
- Otherwise, the expansion valve or capillary tube may become blocked with contaminants.
• For R410A model, use piping, flare nut and tools which is specified for R410A refrigerant.
- Using of (R22) piping, flare nut and tools may cause abnormally high pressure in the refrigerant
cycle (piping), and possibly result in explosion and injury.
• It is desirable that the amount of residual oil less than 40 mg/10 m.
• Do not turn on the breaker or power under condition that front panel, cabinet, top cover, control box
cover are removed or opened.
- Otherwise, it may cause fire, electric shock, explosion or death.
Operation
• Do not share the outlet with other appliances.
- It will cause an electric shock or a fire due to heat generation.
• Do not use the damaged power cord.
- Otherwise, it may cause a fire or electrical shock.
• Do not modify or extend the power cord randomly.
- Otherwise, it may cause a fire or electrical shock.
• Take care so that the power cord may not be pulled during operation.
- Otherwise, it may cause a fire or electrical shock.
• Unplug the unit if strange sounds, smell, or smoke comes from it.
- Otherwise, it may cause electrical shock or a fire.
• Keep the flames away.
- Otherwise, it may cause a fire.
• Take the power plug out if necessary, holding the head of the plug and do not touch it with wet
hands.
- Otherwise, it may cause a fire or electrical shock.
• Do not use the power cord near the heating tools.
- Otherwise, it may cause a fire and electrical shock.
• Do not open the suction inlet of the indoor/outdoor unit during operation.
- Otherwise, it may electrical shock and failure.
• Do not allow water to run into electrical parts.
- Otherwise, it may cause the failure of machine or electrical shock.
• Hold the plug by the head when taking it out.
- It may cause electric shock and damage.
• Never touch the metal parts of the unit when removing the filter.
- They are sharp and may cause injury.
• Do not step on the indoor/outdoor unit and do not put anything on it.
- It may cause an injury through dropping of the unit or falling down.
• Do not place a heavy object on the power cord.
- Otherwise, it may cause a fire or electrical shock.
• When the product is submerged into water, always contact the service center.
- Otherwise, it may cause a fire or electrical shock.
• Take care so that children may not step on the outdoor unit.
- Otherwise, children may be seriously injured due to falling down.
CAUTION
!
Installation
• Install the drain hose to ensure that drain can be securely done.
- Otherwise, it may cause water leakage.
• Install the product so that the noise or hot wind from the outdoor unit may not cause any damage to
the neighbors.
- Otherwise, it may cause dispute with the neighbors.
• Always inspect gas leakage after the installation and repair of product.
- Otherwise, it may cause the failure of product.
• Keep level parallel in installing the product.
- Otherwise, it may cause vibration or water leakage.
Operation
• Avoid excessive cooling and perform ventilation sometimes.
- Otherwise, it may do harm to your health.
• Use a soft cloth to clean. Do not use wax, thinner, or a strong detergent.
- The appearance of the air conditioner may deteriorate, change color, or develop surface flaws.
• Do not use an appliance for special purposes such as preserving animals vegetables, precision
machine, or art articles.
- Otherwise, it may damage your properties.
• Do not place obstacles around the flow inlet or outlet.
- Otherwise, it may cause the failure of appliance or an accident.
<Right side piping>
Installation of Indoor Unit
1
Hook the indoor unit onto the upper por-
tion of the installation plate.( engage the
Yoke
three hooks at the top of the indoor unit
with the upper edge of the installation
Cone
plate) Ensure that the hooks are properly
seated on the installation plate by moving
it left and right
1
2
Installation plate
2
Unlock the tubing holder from the chassis
and mount between the chassis and instal-
2
Secure the cable onto the control board
lation plate in order to separate the bottom
with the cable retainer.
side of the indoor unit from the wall.
3
Tape the tubing pipe, drain hose and the
connection cable. Be sure that the drain
hose is located at the lowest side of the
bundle. Locating at the upper side can
cause overflow from the drain pan through
the inside of the unit.
Tubing Holder
<Left side piping>
* The feature can be changed according to a
type of model.
Piping
1
Insert the connecting cable through the
bottom side of indoor unit and connect the
cable (You can see detail contents in 'Con-
necting the cables' section)
<Left side piping>
<Right side piping>
View
Terminal block
Connecting cable
* The feature can be changed according a
type of model.
Cable retainer
Connecting the installation pipe Wrap the insulation material
and drain hose to the indoor unit. around the connecting portion.
1 Align the center of the pipes and suffi- 1 Overlap the connection pipe insulation ma-
ciently tighten the flare nut by hand terial and the indoor unit pipe insulation
material. Bind them together with vinyl
tape so that there may be no gap.
Indoor unit tubing Flare nut Pipes
2 Tighten the flare nut with a wrench
Outside Diameter Torque
mm inch kgf·cm N·m
2 Set the tubing cutting line upward.
Ø6.35 1/4 180~250 17.6~24.5
Wrap the area which accommodates the
Ø9.52 3/8 340~420 33.3~41.2 rear piping housing section with vinyl tape.
Ø12.7 1/2 550~660 53.9~64.7
Ø15.88 5/8 630~820 61.7~80.4
Open-end wrench
(fixed)
Flare nut
Connection Gas Pipe
Wrench
pipe
Indoor unit tubing
* Tubing cutting line have to be upward.
3. When needed to extend the drain hose of
indoor unit, assembly the drain pipe as
Connection pipe
shown on the drawing
Vinyl tape (wide)
Drain pipe
Indoor unit drain hose
Vinyl tape(narrow)
Adhesive
3 Bundle the piping and drain hose together
by wrapping them with vinyl tape sufficient
enough to cover where they fit into the
rear piping housing section.
Pipe
Drain hose
4
ENGLISH
INSTALLATION PARTS
Name Quantity
Installation plate 1 EA
Type "A" screw 5 EA
Type "B" screw 2 EA
Type "C" screw 2 EA
Remote control
1 EA
holder
Screws for fixing panels are attached to decoration panel.
INSTALLATION TOOLS
Figure
Screw driver
Electric drill
Measuring tape, Knife
Hole core drill
Spanner
Torque wrench
INSTALLATION MAP
* The feature can be changed according to a type of model.
!
NOTE
• You should purchase the installation parts.
1
Finishing the indoor unit
installation
1 Mount the tubing holder in the original
positon.
2 Ensure that the hooks are properly seated
on the installation plate by moving it left
and right.
View
3 Press the lower left and right sides of the
unit against the installation plate until the
hooks engage into their slots (clicking
Terminal block
sound).
Connecting cable
4
Finish the assembly by screwing the unit
to the installation plate by using two pieces
Cable retainer
of type "C" screws. And assemble a chas-
sis cover.
Tape
Connecting Type 'C' screw
cable
Drain hose
Drain hose
Connecting pipe
CAUTION
!
Do not block the hole of air sensor when
using piping cover.
Tape
Connecting
cable
Drain hose
Connecting pipe
- Finally, tighten the flare nut with torque
wrench until the wrench clicks.
When tightening the flare nut with torque
wrench, ensure the direction for tightening
follows the arrow on the wrench.
Outdoor unit
Insulation material
Liquid side piping
(Smaller diameter)
Cutting Line
Cutting Line
Liquid Pipe
Torque wrench
Good Case Bad Case
Gas side piping
(Bigger diameter)
Indoor unit pipe
Wrap with vinyl tape
Outside Diameter Torque
Connecting cable
mm inch kgf·cm
Pipe Ø6.35 1/4 180~250 17.6~24.5
Vinyl tape(narrow)
Ø9.52 3/8 340~420 33.3~41.2
Ø12.7 1/2 550~660 53.9~64.7
Ø15.88 5/8 630~820 61.7~80.4
Wrap with vinyl tape
Vinyl tape(wide)
5
INSTALLATION
Select the best Location
Shape
Indoor unit
- There should not be any heat or steam near
the unit.
- Select a place where there are no obstacles
The feature can be changed according a type of model.
around of the unit.
- Make sure that condensation drainage can
be conveniently routed away.
- Do not install near a doorway.
- Ensure that the interval between a wall and
the left (or right) of the unit is more than
100mm. The unit should be installed as high
as possible on the wall, allowing a minimum
of 200mm from ceiling.
Type "B" screw
- Use a metal detector to locate studs to pre-
vent unnecessary damage to the wall.
The feature can be changed according a type of model.
More than
Name Figure Name
Multi-meter
* The feature can be changed according to a
Hexagonal wrench
type of model.
Ammeter
Gas-leak detector
Thermometer,
Level
Flaring tool set
Fixing Installation Plate
The wall you select should be strong and solid
enough to prevent vibration.
1 Before installation, confirm the chassis name
on the box of indoor unit.
Installation plate
Sleeve
Bushing-Sleeve
Putty(Gum Type Sealant)
Bend the pipe as closely
on the wall as possible,
but be careful that it
doesn't break.
2
Vinyl tape (Wide)
• Apply after carrying out a
drainage test.
• To carry out the drainage
test, remove the air filters
and pour water into the heat
Saddle
exchanger.
Tapping Direction
3
Gas side piping
(Optional Parts)
Liquid side piping
(Optional Parts)
Additional drain pipe
Vinyl tape (Narrow)
Drain Hose
Connecting cable
(Optional Parts)
Unit Outline
15
2
Outdoor unit The power connecting cable with indoor and
outdoor unit should be selected according to
Connecting the Piping
the following national wiring regulations.
The supply cords of parts of appliances for
- Remove the tubing cover from the unit by
outdoor use shall not be lighter than poly-
loosening the screw.
chloroprene sheathed flexible cord. (code des-
ignation 60245 IEC 57, H05RN-F)
Tubing cover
* Field wiring shall be done such that the cur-
rentcarrying conductors become taut before
the earthing conductor if the cord slips out
of the cord anchorage.
NOMINAL CROSSSEC-
- Align the center of the pipings and suffi-
ciently tighten the flare nut by hand.
Connecting the Cables
Indoor unit
Connect the cable to the indoor unit by con-
necting the wires to the terminals on the con-
trol board individually according to the outdoor
unit connection. (Ensure that the color of the
wires of the outdoor unit and the terminal No.
are the same as those of the indoor unit.)
! CAUTION
- The circuit diagram is a subject to
change without notice.
- The earth wire should be longer than the
common wires.
- When installing, refer to the circuit dia-
gram on the front grille.
- Connect the wires firmly so that they
may not be pulled out easily.
- Connect the wires according to color
codes, referring to the wiring diagram.
! CAUTION
The power cord connected to unit should
be selected according to the following na-
tional wiring regulations.
The supply cords of parts of appliances for
outdoor use shall not be lighter than poly-
chloroprene sheathed flexible cord. (code
designation 60245 IEC 57, H05RN-F)
N·m
2
(mm )
Grade
NOMINAL CROSSSEC- 2.5~3.5kW
TIONAL AREA (9~12k)
1.0
6
Outdoor unit
- If an awning is built over the unit to prevent
direct sunlight or rain exposure, make sure
that heat radiation from the condenser is not
restricted.
- Ensure that the space around the back and
sides is more than 300mm. The space in
front of the unit should be more than 700mm
of space.
- Do not place animals and plants in the path
of the warm air.
- Take the weight of the air conditioner into ac-
count and select a place where noise and vi-
bration are minimum.
- Select a place where the warm air and noise
from the air conditioner do not disturb neigh-
bors.
100
More than 200
More than
300
More than
F e n
100 c e
o b
s t a o r
More than
c l e
s 300
More than
600
(Unit : mm)
More than
700
(Unit : mm)
Drill a Hole in the Wall
- Drill the piping hole with a ø65mm hole core
drill. Drill the piping hole at either the right or
the left with the hole slightly slanted to the
outdoor side.
WALL
Indoor Outdoor
Mount the installation plate on the wall
with type "A" screws. If mounting the unit
on a concrete wall, use anchor bolts.
- Mount the installation plate horizontally
Flaring Work
by aligning the centerline using Horizontal
meter .
Main cause for gas leakage is due to defect of
flaring work. Carry out correct flaring work in
the following procedure.
Installation Plate
Cut the pipes and the cable
Type "A" 1
Use the piping kit accessory or the pipes
purchased locally.
2 Measure the distance between the indoor
Chassis
and the outdoor unit.
Hook
3 Cut the pipes a little longer than measured
distance.
Measure the wall and mark the centerline.
It is also important to use caution concern- 4 Cut the cable 1.5m longer than the pipe
ing the location of the installation plate. length.
Routing of the wiring to power outlets is
through the walls typically. Drilling the hole
Copper
through the wall for piping connections
pipe 90° Slanted Uneven Rough
must be done safely.
SN CHASSIS
462 465
Unit bottom
Line
Ø65 Ø65
Place a level on raised tab
Installation Plate
Left Rear Right Rear
Piping 180 75 Piping
(Unit : mm)
228 229 15
Outdoor unit
- Connect the wires to the terminals on the
control board individually.
- Secure the cable onto the control board with
the cord clamp.
- Use a recognized circuit breaker between
the power source and the unit.
A disconnecting device to adequately discon-
nect all supply lines must be fitted.
Capacity
Cortacircuitos (A) 2.5~3.5kW (9~12k)
15
Terminal block
Wiring
diagram
(mm 2 )
Grade
2.5~3.5kW
Tubing
TIONAL AREA (9~12k)
cover
Cord clamp
1.0
! CAUTION
Provide the circuit breaker between
power source and the unit as shown by
Main power source
Air Circuit Breaker
Conditioner
Use a circuit breake
or time delay fuse.
CAUTION Checking the Drainage
!
To check the drainage.
According to the confirmation of the
above conditions, prepare the wiring as
1
Pour a glass of water on the evaporator.
follows.
2
Ensure the water flows through the drain
1 Never fail to have an individual power
hose of the indoor unit without any leak-
circuit specifically for the air condi-
age and goes out the drain exit.
tioner. As for the method of wiring, be
guided by the circuit diagram posted
on the inside of control cover.
Connecting area
drain hose
2 The screw which fasten the wiring in
the casing of electrical fittings are li-
able to come loose from vibrations to
Leakage
which the unit is subjected during the checking
course of transportation. Check them
and make sure that they are all tightly
Drain Pan
fastened. (If they are loose, it could
cause burn-out of the wires.)
3
Specification of power source.
4 Confirm that electrical capacity is suffi- Leakage
Checking
cient.
Drain Hose
5 See that the starting voltage is main-
tained at more than 90 percent of the
rated voltage marked on the name
plate.
6 Confirm that the cable thickness is as
specified in the power source specifi-
cation.
(Particularly note the relation between
cable length and thickness.
7 Always install an earth leakage circuit
breaker in a wet or moist area.
8
The following would be caused by volt-
age drop.
- Vibration of a magnetic switch, which
Drain piping
will damage the contact point, fuse
1
breaking, disturbance of the normal The drain hose should point downward for
function of the overload. easy drain flow.
9 The means for disconnection from a
power supply shall be incorporated in
Downward slope
the fixed wiring and have an air gap
contact separation of at least 3mm in
each active(phase) conductors.
3
7