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Philips DVP5960 Service Manual

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Service Manual

TABLE OF CONTENTS

. Technical Specifications........................................................1-2
. Safety Instructions, Warnings, Notes.......................................1-3
. Mechanical and Dismantling Instructions....................................2-1
. Region Code, Software Version& Upgrades..............................
. Trouble Shooting Chart......................................................
. Wiring Diagram..................................................................5-1
. Electrical Diagrams and Print-layouts......................................6-1
. Set Mechanical Exploded view..............................................7-1
. Revision List......................................................................9-1
Copyright 2006 Philips Consumer Electronics B.V. Eindhoven, The Netherlands
All rights reserved. No part of this publication may be reproduced, stored in aretrieval system or
transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise
without the prior permission of Philips.
Published by TCL-KC 0644 Service Audio
Version 1.0
Printed in The Netherlands
Subject to modification
DVP5960
DVP5960/93
Page
3-1
.
4-1
.
CLASS 1
LASER PRODUCT
GB
3139 785 32380
PHILIPS

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  • Page 1: Table Of Contents

    . Set Mechanical Exploded view………………………………..….….7-1 . Revision List…………………………………………………….…..9-1 CLASS 1 Copyright 2006 Philips Consumer Electronics B.V. Eindhoven, The Netherlands LASER PRODUCT All rights reserved. No part of this publication may be reproduced, stored in aretrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise without the prior permission of Philips.

  • Page 2: Technical Specifications

    Technical Specifications TV standard (PAL/50Hz) (NTSC/60Hz) Audio performance Number of lines DA converter 24bits, 192KHz Playback Multi standard (PAL/NTSC) fs 96kHz 4Hz----44kHz fs 48kHz 4Hz----22kHz Video performance SVCD fs 48kHz 4Hz----22kHz fs 44.1kHz 4Hz----20kHz Video DAC 12 bit, 108MHz CD/ VCD fs 44.1kHz 4Hz----20kHz YPbPr:...

  • Page 3: Safety Instructions, Warnings, Notes

    Safety instruction, Warning & Notes Safety instruction 1. General safety 2.Laser safety Safety regulations require that during a repair: This unit employs a laser. Only qualified service personnel . Connect the unit to the mains via an isolation transformer. may remove the cover, or attempt to service this device .
  • Page 4 Warning 1.General 2. Laser . All ICs and many other semiconductors are susceptible to . The use of optical instruments with this product, will electrostatic discharges (ESD). Careless handing during increase eye hazard. repair can reduce life drastically. Make sure that, during .
  • Page 5 ‘dry-packaging’ (sealed pack including a silica gel • Use only lead-free solder alloy Philips SAC305 with pack) to protect the IC against moisture. After order code 0622 149 00106. If lead-free solder-paste is...

  • Page 6: Mechanical And Dismantling Instructions

    Mechanical and Dismantling Instructions Dismantling Instruction The following guidelines show how to dismantle the player. Step1: Remove 7 screws around the Top Cover. And remove it (Figure 1). If the trace can’t open in normal way, you can make it through the instruction as below (Figure 2). Note: Make sure to operate gently otherwise the guider would be damaged.

  • Page 7: Figure

    Mechanical and Dismantling Instructions Dismantling Instruction Step2: If it is necessary to dismantle Loader or Front Panel, It should be remove the front door assembly first. (Figure 3) Note: Make sure to operate gently otherwise the guider would be damaged. Figure 3 Step3: Dismantling Loader Disconnect the 3 connectors aiming in the below figure, and remove 4 screws around the loader.
  • Page 8 Mechanical and Dismantling Instructions Dismantling Instruction Step4: Dismantling Front Panel: disconnect the 2 connectors aiming in the figure and 1screw, then Release the snaps on the both sides of Front Panel and gently pull the Panel out from the set. (Figure 5 & 6 & 7 & 8) GND Cable CON 4 Screw at the bottom...

  • Page 9: Step6: Dismantling Main Board, First Disconnect The 1 Connector, And Then Remove The 3 Screws, (Figure

    Mechanical and Dismantling Instructions Dismantling Instruction Step6: Dismantling Main Board, first disconnect the 1 connector, and then remove the 3 screws, (Figure 9) CON 5 Figure 9 Step7: Remove the 2 screws on power board to dismantle the power board. (Figure 10) Figure 13 Figure 10...

  • Page 10: Mechanical And Dismantling Instructions

    Mechanical and Dismantling Instructions Dismantling Instruction ATTENTION OF REPAIRING Make sure adding silicon glue to fix the capacitor C4 after repairing, ( Avoid the hazard of C4 touching the Top Cover.) Add Silicon glue or Heat glue to fix C4 to keep this status Figure 11...

  • Page 11: Software Upgrade

    Software upgrade A. Preparation to upgrade software C. Read out the software versions to confirm upgrading Start the CD Burning software and create a new CD project (Data Disc) with the following setting: Power up the set and press <Setup> button on the Label: DVP 5XXX (No need the label name) remote control.

  • Page 12: Trouble Shooting Chart

    Trouble shooting chart Spindle motor does not move Motor no move Check the FFC connection Correct connection between 24P and the loader. Check whether “AVCC” Check AVCC power (+5V) voltage is normal. supply Check whether laser voltage Check/Replace Q8 Q9. (2V for VCD &...
  • Page 13 Trouble shooting chart The power can not be on or off The power can’t be on or off Check the power supply Repair the power board on the power board is normal. Check if the CON301 Check/Correct on the front board to connection CN6 on the decoder board is in good...
  • Page 14 Trouble shooting chart All output voltages on the power board is 0V or deviated. All output voltages on the power board is 0V or deviated Check whether Replace F1 F1 is blown Replace C4 if D1, D2, D3, D4 are Check whether normal.
  • Page 15 Trouble shooting chart Disc cannot be read . Disc cannot be read. Check Check the loaded circuit connection between 24P and the loader. 1.Check voltage on pin 44 of U4 Check whether there is varies between 0 and 3.3V: laser voltage (2V for VCD 3.3V for VCD and 2.2V for DVD) on 0V for DVD...
  • Page 16 Trouble shooting chart Only DVD disc or only disc except DVD can be played Only DVD disc, or only disc except DVD can be Played. Check Check the loaded circuit connection between 24pin and the loader. Check the solder status on U4 and Check laser voltage (2V) peripheral components output on Collector of Q8, if...
  • Page 17 Trouble shooting chart No display on VFD, and buttons do not work No display on VFD, and buttons do not work Check whether there is Correct connection correct contact between CON301 and CN6 check-24V+12V,VCC(+ Fix power supply board top voltage a power supply for should power and front board electric circuit...
  • Page 18 Trouble shooting chart Distorted audio and loud noise Distorted audio and loud noise Check the power supply voltages +12V and -12V to Check Q2and Q4 the operation amplifying Q2 andQ4 are normal. Check whether the Replace L7 and R19 muting transistor L7 andR19 are normal Check whether...
  • Page 19 Trouble shooting chart Abnormal color of video picture Abnormal color of video picture Check whether the 27MHz Check Y1, R91, R92, C41 and C40 output signal is normal Check whether the 3.3V and Check other of power supply electric 2.5V power supply voltages circuit on the decoder board are normal.
  • Page 20 Trouble shooting chart Remote reception is insensitive or fails. Remote reception is insensitive or fails. Check if the remote Check battery control works properly. Check power Check R315 C315 supply voltage to the remote censor is normal Use an oscilloscope to check if there is output waveform from the U201(PIN 3 - RC waveform) first pin IR of the remote censor...
  • Page 21 Trouble shooting chart 4-10 No video picture, no sound. No video picture, no sound. Check whether voltages from the power Check the loaded circuit board to the decoder board CVBS(R85 point) waveform are normal. Check if the reset circuit consisting of C88, R80 and Change C88, and R80.
  • Page 22 DVP5960/93 WIRING DIAGRAM COAX HDMI CVBS AUDIO AMP&LPF VIDEO LPF & MT1392E DRIVE 24PIN*0.5 POWER SUPPLY MT1389HD 3.3V +12V AGND CN202 -12V -24V 8PIN*2.5 LIMIT EEPROM FLASH 6PIN*2.0 LOAD+ LOAD- 5PIN*2.0 TROUT MAIN BOARD TRIN 5PIN*2.0 11PIN*2.0 5PIN*2.0 USB BOARD...
  • Page 23 Front Board for DVP5960/93 VFD-54 R341 +12V R320 R317 CE302 R322 R324 R325 Q306 3904 R321 Q301 3.3uF/50V 3904 ZD303 R323 CE303 R314 C309 0.1u 6.2V 3.3uF/50V -24V Q305 Q300 C305 3904 R338 3904. 0.1u C200 R307 Q302 -24V R318 4.7K...
  • Page 24 Front Board Print-layout (Top side) for DVP5960/93 Front Board Print-layout (Bottom side) for DVP5960/93 Switch Board Print-layout (Bottom side) for DVP5960/93...
  • Page 25 Power Supply For DVP 5960/93 T2AL/250ac NTC 10 1N4007 1N4007 0.1uF/250Vac 30mH 47uF/400V RV1(NU) CON1 10K471 471/400Vac C1(NU) AC INPUT 471/400Vac J2(NU) 12.5mm 1N4007 1N4007 FR102 1/6W22 33uH 10uF/50V 220 1/4W 333/400V 15V 1/2W 15V 1/2W T1 EEL22 FR102 1/6W18 33uH 47uF/25V 47uF/25V...
  • Page 26 Power Board Print-layout (Bottom Side) for DVP5960/93...
  • Page 27 Main Board: INDEX & POWER,RESET for DVP5960/93 C102 TO POWER BOARD C124 TO FRONT PANEL C118 +5VD L39 FB AXIAL +P33V C121 DV33 R256 50mA C102 C103 C104 C105 C106 C107 R397 +P12V C101 + CE37 NAME TYPE DEVICE R247...
  • Page 28 Main Board: MT1389HD & FRONTEND for DVP5960/93 DV33B CB83 JITFO 1000pF JITFN R379 0R C17,C18 should join the ground in one point! R217 R277 RFV33 RFV33 RFVDD3 ADACVDD NC [150uH] R222 750k R3800R R286 2200pF APLLVDD3 NC [47uH] CE14/CE30/CE31 R288 0.1uF/NC...
  • Page 29 Main Board: SDRAM & FLASH for DVP5960/93 DV33 SD33 FB500R DV33 FB500R DV33A SD33 CE25 47uF/16v 16Mb SD33 AA20 R289 AA201 CB76 CB52 CE26 CB38 CB39 CB40 CB41 CB42 CB43 CB44 CB38 CB39 100uF/16v 0.1uF 0.1uF 0.1uF 0.1uF 0.1uF 0.1uF 0.1uF...
  • Page 30 Main Board : VIDEO OUT for DVP5960/93 DV33 YUV[1..6] 1N4148 YUV[1..6] 1.8uH YUV5 PB_OUT S_CVBS_C/OUT S_CVBS_C/OUT 5 1N4148 75 1% 220pF 47pF the first value is valid AVCC when using scart DV33 CVBS_C/OUT R394 R395 1N4148 1.8uH R290 R392 YUV6 PR_OUT 2.4K...
  • Page 31 R297 NC R359 Main Board: AUDIO OUT & SCART for DVP5960/93 [22R] 5.1K 1% -12VB -12V 89_AL MIC_L [31K] R298 78L05 NOTICE:WHEN LAYOUT,78L05 NEAR 2684 [10uF/16v] [10k] 560pF CE28 C138 +12VB [100pF] 100uF/25v CB54 2,3,6 -12VB R300 R376 0.1uF 2,3,6...
  • Page 32 6-10 6-10 Main Board : HDMI OUT MT1395 & KARAOK for DVP5960/93 CB61 CB62 CB63 DV33 CB64 CB65 CE47 10u/16V CB66 CB67 FB500R TX2+ TX2- CB68 R344 R345 CE48 10u/16V R347 91R 1392_AVDD3 CB69 R346 4.7R 100K CB70 ACLK CB71...
  • Page 33 6-11 6-11 Main Board Print-layout (Top side) for DVP5960/93...
  • Page 34 6-12 6-12 Main Board Print-layout (Bottom side) for DVP5960/93...
  • Page 35 DVP5960/93 Exploded View...
  • Page 36 DVP5960/93 Parts List 996510000420 BOTTOM CABINET 3&4 996510000416 ASS’Y-FRONT DOOR 6,7,8,9,10,12,18,19,21,22.23,24 996510000417 ASS’Y- FRONT PANEL 996500034178 ASS’Y-SW BD 996510000421 TOP COVER 996500035364 ASS’Y- LOADER 996500035361 ASS’Y-FB BD 996500035360 ASSY-MAIN BD 996510000419 BACK PANEL 996510000418 POWER CORD 996510000414 ASS’Y-POWER BD 996500035363 ASS’Y- USB BD...

  • Page 37: Revision List

    REVISION LIST Version 1.0 * Initial release...

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