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JDV WG400 Quick Start Manual

Pneumatic wrapping tools

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MAINTENANCE PROCEDURE
All air tools require an air supply that is properly lubricated, regulated and filtered. Then tool will
give the operator long, trouble free life when the following procedures are observed:
Todas las herramientas requieren de aire que esta apropiadamente lubricado, filtrado y regulado en cuanto
a su presión. Así la herramienta dará al usuario una larga vida de uso sin problemas siguiendo los proced-
imientos siguientes:
1. The WG300 and WG400 are designed to operate at 90 to 100 psi (6.0-7.0 bar) input air
pressure. A regulator should be installed in the airline to insure proper input air pressure.
1. Las pistolas WG300 y WG400 están diseñadas para operar entre 90 a 100 psi (6.0-7.0 bar)
de presión de aire.
2. A filter should also be installed in the airline to remove dirt and dust particles that are
generally always present in unfiltered air system.
2. Un filtro es indispensable en la línea para detener partículas que puedan entrar a los
mecanismos internos de la herramienta. Estas partículas están presentes en sistemas sin
filtros.
3. The tool air supply should be moisture free.
3. El aire proporcionado a la herramienta deberá estar libre de agua y humedad.
4. The tool should be periodically lubricated dependent on the usage. If there is no automatic
lubricating device installed in the air line, the operator should pour approximately one (1)
teaspoon of high grade machine or spindle oil into the intake valve of the tool. If the tools is
used every day, this procedure should be done twice a week.
4. La herramienta tendrá que ser lubricada periódicamente dependiendo de su uso. Si no
existe un sistema que lubrique automáticamente en la línea de aire, el operador debreá
poner dentro de la pistola una cucharada de aciete para altas revoluciones. Si la
herramienta es utilizada todos los días, este proceso se deberá hacer dos veces por
semana.
JDV Products Inc. recommends the WAC100 Air Regulating System be installed in the air supply line.
The WAC100 is a precision oiler, filter and pressure regulating system in one compact unit. When installed in
the air line, it will insure that item 1, 2, and 3 above are in place and protecting the tool.
JDV recomienda el WAC100 Sistema de regulación de Aire en cada línea de aire. El WAC100 es un
lubricador de precisión, filtro y sistema regulador de presión en una unidad compacta. Al instalarse en la
línea de aire asegurara que los puntos 1, 2 y 3 sean cubiertos y protegerá debidamente a su herramienta.
WARRANTY WARNING:
Warranty VOID if A) tool's taken apart, B) endcap is tampered with, C) if repairs are not done by a JDV Authorized Repair Facility, D) tool must be
used with proper air filter/regulator installed within 6 feet from tool, E) proper type oil/lubricant must be used (comes with tool, A-15903) and F)
air lines must be dry or have dryer unit installed. Contact JDV for closest Authorized Repair Facility.
GARANTÍA ATENCIÓN:
La garantía queda anulada si: A) herramientas de desmontar, B) tapón es alterado, C) si las reparaciones no son hechas por un JDV de
reparaciones autorizado de Fondo, D) la herramienta se debe utilizar con el filtro de aire / regulador instalado dentro de los 6 pies de la
herramienta, E) El aceite de tipo apropiado / lubricante debe ser utilizado (viene con la herramienta, A-15903) y F) las líneas de aire debe estar
seco o secador de unidad instalada. Contacto para JDV de reparaciones autorizado más cercano Fondo.
JDV Recommends using:
WG300 HOUSING ASSY
A-15903
WG400 HOUSING ASSY
LUBRICANT (ACEITE)
Rock Drill Oil / ISO 32
CLUTCH REGULAR ASSY
A-12145
BF CLUTCH ASSY
A-12160
CLUTCH HOUSING ASSY
A-12094
COLLET NUT
A-10442
BUSHING
A-12137
TRIGGER
A-12136
PROCESO DE MANTENIMIENTO
WASHER
A-12146
END CAP
A-12113
A-12141
12118
AIR MOTOR &
GEAR BOX ASSY
A-10714
MUFFLER ASSY
A-12119
TRIGGER PIN
A-12140
TRIGGER ROD
INTAKE VALVE ASSY
A-12139
A-12126
O-RING
A-12138
WG300 HOSE ASSY
A-10738
WG400 HOSE ASSY
12738
PNEUMATIC
WRAPPING TOOLS
HERRAMIENTAS NEUMATICAS
PARA ENROLLADO DE ALAMBRE
TRIGGERLESS
(Shown with optional WS650 Cut & Strip Tool Attachment)
WG300
JDV Products Inc.
22-01 Raphael St., Fair Lawn, NJ 07410 USA
Tel: 201-796-1720 Fax: 201-796-9399
www.jdvproducts.com
www.standardpneumatic.com
A-15870
Rev 04/26/10
WG400

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Summary of Contents for JDV WG400

  • Page 1 WARRANTY WARNING: Warranty VOID if A) tool’s taken apart, B) endcap is tampered with, C) if repairs are not done by a JDV Authorized Repair Facility, D) tool must be used with proper air filter/regulator installed within 6 feet from tool, E) proper type oil/lubricant must be used (comes with tool, A-15903) and F) air lines must be dry or have dryer unit installed.
  • Page 2: Troubleshooting

    WARRANTY WARNING: Warranty VOID if a) tool’s taken apart, b) endcap is tampered with, c) if repairs are not done by a JDV Authorized Repair Facility, d) tool must be used with proper air filter/regulator installed within 6 feet from tool, e) proper type oil/lubricant must be used (comes with tool, A-15903), f) air lines must be dry or have dryer unit installed and g) the air must de free of moisture and dirt.
  • Page 3 A wire wrapped connection is made by coiling the wire around the sharp corners of a terminal under mechanical tension. This method of connection was developed by Bell Telephone Laboratories, Western Electric Company. Wire Size Chart Regular Modificado Regular Modified Tabla de Calibres de Cable Bare Wire Dia.
  • Page 4 MODEL WS650 - Cut 7 Strip Attachment WIRE DIAMETER “A” DIAMETER PART No. DIAMETER SPACING SIZE INSULATED BIT & SLEEVE LOOPS Model WS650 works with all JDV pneumatic wire wrapping tools. 79222 0.046-0.050 1.17-1.27 0.07 1.78 0.19 4.83 0.25 6.35 Order stripping blades separately from attachment to suit wire size.

This manual is also suitable for:

Wg300