If this information is not observed, the product cannot be used and/or operated as designed. Single, isolated step Numbered steps: The numbers indicate that the steps must be performed in sequence. Bosch Rexroth AG, MIT: HQ 5/H, HQ 5/XH, 3 842 558 544/2017-07...
Any use other than that described as intended use is considered to be improper, and is therefore not permitted. Bosch Rexroth AG is not liable for any loss or damage resulting from improper use. The user alone bears any risks associated with improper use.
A qualifi ed operative must comply with the relevant technical regulations and have the necessary expertise. Bosch Rexroth offers measures to support training in specifi c areas. You can fi nd an overview of the training content online at: http://www.boschrexroth.de/didactic 2.5 General safety instructions...
EMERGENCY STOP, • After an EMERGENCY STOP or a fault, only switch the system back on when you have established and eliminated the cause of the fault. malfunction 3 842 558 544/2017-07, MIT: HQ 5/H, HQ 5/XH, Bosch Rexroth AG...
• Prevent cleaning agents from getting into the system. During cleaning • Never use solvents or aggressive cleaning agents. • Do not use a high-pressure cleaner for cleaning. Bosch Rexroth AG, MIT: HQ 5/H, HQ 5/XH, 3 842 558 544/2017-07...
• For offsetting the height difference between the main and transverse section and for the transverse conveying of workpiece pallets when – outfeeding from the main section – infeeding in the main section 3 842 558 544/2017-07, MIT: HQ 5/H, HQ 5/XH, Bosch Rexroth AG...
557 617-02 Fig. 2: Product description using the HQ 5/XH lift transverse unit as an example 3 842 558 544/2017-07, MIT: HQ 5/H, HQ 5/XH, Bosch Rexroth AG...
Page 14
ST 5/XH WT 5 ST 5/XH 45x180 Load up to 300 kg* * Observe the conveyor section's permissible section load (see section 16 “Technical data” on page 53) Bosch Rexroth AG, MIT: HQ 5/H, HQ 5/XH, 3 842 558 544/2017-07...
• Protect the product from environmental infl uences, such as dirt and moisture. • Observe the ambient conditions, see page 53. • Support the product so that there is no load on suspended motors/actuators/ cylinders. 3 842 558 544/2017-07, MIT: HQ 5/H, HQ 5/XH, Bosch Rexroth AG...
Graphical depiction of the designation of components. The letters denote the components mentioned in the accompanying text. Detail view from a different direction, for example, the back or the bottom side of the product. 3 842 558 544/2017-07, MIT: HQ 5/H, HQ 5/XH, Bosch Rexroth AG...
• Trailing edge of the roller bearing pedestal before HQ (1) • Leading edge of the roller bearing pedestal after HQ (2) 557 617-05 Fig. 4: HQ 5 lift transverse unit mounting dimensions Bosch Rexroth AG, MIT: HQ 5/H, HQ 5/XH, 3 842 558 544/2017-07...
Page 19
77.5 442.5 117.5 * For an explanation of the minus values see the directional arrows in Fig. 4 “HQ 5 lift transverse unit mounting dimensions” on page 18. 3 842 558 544/2017-07, MIT: HQ 5/H, HQ 5/XH, Bosch Rexroth AG...
Install the proximity switches. Proximity Query switches Upper end position Lower end position 557 617-37 Fig. 5: Installing the position monitoring kit (example shown here with SEW motor mounting) Bosch Rexroth AG, MIT: HQ 5/H, HQ 5/XH, 3 842 558 544/2017-07...
Page 21
• Protect the cut surface against corrosion! • Re-assemble the resulting individual plates. 557 617-06 Fig. 6: Installing the VE 5/… stop gate on the HQ 5 3 842 558 544/2017-07, MIT: HQ 5/H, HQ 5/XH, Bosch Rexroth AG...
Please note: The stop (B) is no longer required when the lateral guide cover (A) is installed. 577 617-09 Fig. 9: DA 5/… damper on the HQ 5 Bosch Rexroth AG, MIT: HQ 5/H, HQ 5/XH, 3 842 558 544/2017-07...
The spring elements snap into place in the centering lugs of the bearing pedestals. 557 617-13 Fig. 13: Protective covers for the section ends of an HQ 5 Bosch Rexroth AG, MIT: HQ 5/H, HQ 5/XH, 3 842 558 544/2017-07...
4 ports must be the same length! Connect the lift transverse unit to the compressed air supply. 557 617-15 Fig. 15: Pneumatic connection (example shown here on HQ 5/XH) Bosch Rexroth AG, MIT: HQ 5/H, HQ 5/XH, 3 842 558 544/2017-07...
Page 31
Assembly 31/60 1) Not included in the scope of delivery 557 617-16 Fig. 16: Pneumatic connection diagram 3 842 558 544/2017-07, MIT: HQ 5/H, HQ 5/XH, Bosch Rexroth AG...
For motors that come with a fi tted plug, correct the direction of rotation in the control cabinet or at the socket contact (socket side). This makes replacement easier. Bosch Rexroth AG, MIT: HQ 5/H, HQ 5/XH, 3 842 558 544/2017-07...
• Only start up the product if all safety equipment has been installed in the system and is functional. • Only start up a product that has been completely installed. Bosch Rexroth AG, MIT: HQ 5/H, HQ 5/XH, 3 842 558 544/2017-07...
The lift transverse unit is not designed for use in work areas. Further constructive measures are to be taken by the user for its use in work areas. 1, 2 4, 5, 6 557 617-17 557 617-18 3 842 558 544/2017-07, MIT: HQ 5/H, HQ 5/XH, Bosch Rexroth AG...
Page 36
The lift transverse unit is not designed for use in work areas. Further constructive measures are to be taken by the user for its use in work areas. 8, 9 557 617-19 557 617-20 Bosch Rexroth AG, MIT: HQ 5/H, HQ 5/XH, 3 842 558 544/2017-07...
The movement is slower. • Rotate in the “–” direction The movement is faster. – 557 617-21 Fig. 20: Setting the lifting speed (example shown here on HQ 5/XH) 3 842 558 544/2017-07, MIT: HQ 5/H, HQ 5/XH, Bosch Rexroth AG...
In such instances, special care must be taken when planning the system, and the maintenance intervals must be correspondingly shortened. 3 842 558 544/2017-07, MIT: HQ 5/H, HQ 5/XH, Bosch Rexroth AG...
There is a risk of damage to property. Keep degreasers or corrosive cleaning agents away from the toothed belt! Only clean the product with a damp cloth. Bosch Rexroth AG, MIT: HQ 5/H, HQ 5/XH, 3 842 558 544/2017-07...
The toothed belts of the HQ 5 lift transverse unit are oiled at the factory prior to delivery. Periodically perform a visual inspection for signs of wear, especially in the area of the weld seam. 3 842 558 544/2017-07, MIT: HQ 5/H, HQ 5/XH, Bosch Rexroth AG...
• Check if the rollers can still be turned by hand, yet still exhibit a noticeable resistance. 557 617-22 Fig. 21: Replacing the toothed belt on the HQ 5 3 842 558 544/2017-07, MIT: HQ 5/H, HQ 5/XH, Bosch Rexroth AG...
(D) until the appropriate frequency is calibrated. SW10 557 617-38 Fig. 22: Adjusting the belt tensioner on the HQ 5 with a frequency meter Bosch Rexroth AG, MIT: HQ 5/H, HQ 5/XH, 3 842 558 544/2017-07...
• If the motor is not in 557 617-23 the proper position: do Fig. 23: Replacing a standard motor NOT rotate the motor. Disconnect the motor from the gear and reconnect it. 3 842 558 544/2017-07, MIT: HQ 5/H, HQ 5/XH, Bosch Rexroth AG...
• If the gear motor is not in the proper position: do NOT rotate the gear motor. Disconnect the gear motor from the drive shaft and reconnect it. Bosch Rexroth AG, MIT: HQ 5/H, HQ 5/XH, 3 842 558 544/2017-07...
Remove the gear. =20 Nm Assembly is correspondingly done in the reverse order. 557 617-25 Fig. 25: Replacing the gear on a standard motor 3 842 558 544/2017-07, MIT: HQ 5/H, HQ 5/XH, Bosch Rexroth AG...
Remove the cover of the king shaft. The covers are assembled as shown in detail Y. = 8Nm 3 842 545 836 557 617-26 Fig. 26: Removing the split rollers (1/3) Bosch Rexroth AG, MIT: HQ 5/H, HQ 5/XH, 3 842 558 544/2017-07...
Page 49
Loosen the headless setscrews of the lateral guide (2 rotations). Remove the lateral guide. = 2Nm = 8Nm 557 617-27 Fig. 27: Removing the split rollers (2/3) 3 842 558 544/2017-07, MIT: HQ 5/H, HQ 5/XH, Bosch Rexroth AG...
Page 50
Remove the split rollers vertically upwards. After mounting the PE, the split rollers are correspondingly assembled in the reverse order. 557 617-28 Fig. 28: Removing the split rollers (3/3) Bosch Rexroth AG, MIT: HQ 5/H, HQ 5/XH, 3 842 558 544/2017-07...
• Observe the ambient conditions, see page 53. • For products with a mounted motor: Support the product so that the motor is not placed under mechanical load. 3 842 558 544/2017-07, MIT: HQ 5/H, HQ 5/XH, Bosch Rexroth AG...
14 Upgrading and modifi cation • Do not modify the product. • The Bosch Rexroth warranty only applies to the confi guration as delivered, and to approved upgrades. The manufacturer will not accept any warranty claims for systems with unapproved modifi cations or upgrades.
) The pressure dew point should be at least 15 °C below ambient temperature. • Oil content – Oil quantity ≤ 1 mg/m (Class 3 as per ISO 8573-1:2010) 3 842 558 544/2017-07, MIT: HQ 5/H, HQ 5/XH, Bosch Rexroth AG...
• Central position (WT 4 stop position) of HQ 4 is centered by springs (without pressurization) • Distance Z1–Z3 = l + 200 mm • Distance S2–S3 = min. 200 mm 3 842 558 544/2017-07, MIT: HQ 5/H, HQ 5/XH, Bosch Rexroth AG...