YASKAWA ArcWorld 52 Manuals

Manuals and User Guides for YASKAWA ArcWorld 52. We have 1 YASKAWA ArcWorld 52 manual available for free PDF download: System Manual

YASKAWA ArcWorld 52 System Manual

YASKAWA ArcWorld 52 System Manual (126 pages)

Brand: YASKAWA | Category: Welding System | Size: 4.71 MB

Table of Contents

Table of Contents
25
1 Introduction

28
- About this Document
  28
- System Overview
  30
- System Layout
  32
  - Robot Cell Assembly
    32
  - Controller Base Assembly
    33
  - Optional Equipment
    34
- System Overview and Variations
  36
  - System Teaching
    37
  - System Operation
    38
  - Key Safety Devices
    40
    
    Controller with a FSU
    40
    
    Safety Gate Interlock - Tongue Type: Mechanical (Qty 2)
    40
    
    One Operator Station Per Workstation
    40
  - Safety Logic Implementation (All Cells)
    41
    
    TEACH/PLAY Mode
    41
    
    TEACH Mode
    41
    
    PLAY Mode
    42
- Reference Documentation
  49
- Reference Table
  50
- Customer Support Information
  53
- Quick Start Guide
  54
2 Equipment Description

56
- Robot Description
  56
- Controller
  56
  - Programming Pendant
    57
- Operator Station
  59
- Work Stations
  61
  - Stationary Weld Tables
    61
  - MH185 Headstock (Arcworld 50S/52S Only)
    61
52 S

62
- Welding Equipment
  62
  - Welding Power Sources
    62
  - Wire Feeder
    62
  - GMAW Torch
    62
- Safety Features
  63
  - Welding Arc Protection
    63
  - Safety Fencing (Standard)
    63
    
    Safety Fencing (Option)
    63
  - Emergency Stop (E-STOP)
    64
  - Programming Pendant's Enable Device
    64
  - Emergency Braking System
    64
  - Interlocked Work-Cell Access Door
    64
3 Installation

65
- Required Materials
  65
  - Customer-Supplied Items
    65
  - Recommended List of Hand Tools and Equipment
    66
- Site Preparation
  68
- Removal of System Components from Shipping Skids
  72
- Installing the System Components
  73
- Cable Connections
  76
  - Connection to Earth Ground
    76
  - Connection to Local Electrical Service
    77
    
    Controller
    78
    
    Welding Power Source
    78
- Safety/Operation Check
  79
- Installation of Tooling and Fixtures
  80
4 Operation

81
- Programming
  81
- Daily Operation
  82
  - Start-Up Procedure
    82
  - Robot HOME Position
    82
  - Control Master Job
    83
  - Operation Cycle
    83
  - Shutdown
    84
- System Recovery
  85
  - Alarms and Errors
    85
    
    Error Messages
    85
    
    Minor Alarms
    85
    
    Major Alarms
    85
  - E-STOP Recovery
    86
  - Shock Sensor Recovery
    86
5 Maintenance

88
6 Alarms and Messages

89
7 Spare Parts

92
- Robot Spare Parts
  92
- Positioner Spare Parts
  92
- Arcworld Door Spare Parts
  93
Appendix A

94
- Checklist
  94
Appendix B

98
- Glossary
  98

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