Yamaha YFM350FW Manuals

Manuals and User Guides for Yamaha YFM350FW. We have 1 Yamaha YFM350FW manual available for free PDF download: Service Manual

Yamaha YFM350FW Service Manual (468 pages)

Brand: Yamaha | Category: Offroad Vehicle | Size: 39.29 MB

Table of Contents
6
General Information
7
Machine Identification
7
Vehicle Identification Number
7
Engine Serial Number
7
Model Label
7
Specifications
8
General Specifications
8
Maintenance Specifications
8
Engine
8
Electrical
12
Cable Routing
13
Periodic Inspection and Adjustment
19
Seat, Carriers, Fenders and Fuel Tank
19
Removal
19
Installation
21
Electrical
23
Electrical Components
23
General Information
31
Machine Identification
31
Vehicle Identification Number
31
Engine Serial Number
31
Specifications
32
General Specifications
32
Maintenance Specifications
33
Engine
33
Chassis
36
Electrical
37
Cable Routing
38
Periodic Inspection and Adjustment
43
Chassis
43
Rear Brake Lever and Pedal Adjustment
43
Rear Brake Shoe Inspection
45
Front Shock Absorber Adjustment
46
Rear Shock Absorber Adjustment
46
Chassis
47
Rear Brake
47
Removal
48
Inspection
49
Installation
50
General Information
58
Machine Identification
58
Vehicle Identification Number
58
Engine Serial Number
58
Specifications
59
General Specifications
59
Maintenance Specifications
59
Engine
59
Chassis
60
Electrical
61
Cable Routing
62
Periodic Inspection and Adjustment
67
Chassis
67
Select Lever Control Cable Adjustment
67
Drive Train
69
Differential Gear and Constant Velocity Joints
69
Chassis
70
Front Shock Absorber and Front Arms
70
General Information
76
Machine Identification
76
Vehicle Identification Number
76
Engine Serial Number
76
Specifications
77
General Specifications
77
Maintenance Specifications
77
Chassis
77
Electrical
78
Cable Routing
79
Periodic Inspection and Adjustment
84
Introduction
84
Periodic Maintenance/Lubrication
84
General Information
91
Machine Identification
91
Vehicle Identification Number
91
Engine Serial Number
91
Specifications
92
GENERAL Specification
92
Maintenance Specification
92
Electrical
92
Periodic Inspection and Adjustment
93
Rear Brake Lever and Pedal Adjustment
93
Electrical
96
Yfm350Fwa Circuit Diagram
96
General Information
103
MACHINE Identification
103
Vehicle Identification Number
103
Engine Serial Number
103
Special Tools
104
For Chassis Service
104
Front Srake
105
Removal
106
Installation
106
Installation
107
Appendices
108
General Specifications
108
Maintenance SPECIFICATIONS
108
General Information
115
MACHINE Identification
115
Vehicle Identification Number
115
Engine Serial Number
115
Important Information
116
All Replacement Parts
116
Gaskets, Oil Seals, and O-Rings
116
Lock Washers/Plates and Cotter Pins
116
Bearings and Oil Seals
116
Circlips
117
Special Tools
117
For Tune-Up
117
FOR ENGINE Service
118
FOR MIDDLE GEAR Service
121
For Final Gear Service
122
For Differential Gear Service
122
For Chassis Service
123
For Electrical Components
123
Chapter 2. Periodic Inspections and Adjustments
125
Introduction
125
Periodic Maintenance/Lubrication
125
Engine
127
Cam Chain Tensioner Adjustment
127
Valve Clearance Adjustment
127
Idle Speed Adjustment
130
Throttle Lever Adjustment
130
Speed Limiter Adjustment
131
Fuel Line Inspection
132
Air Filter Cleaning
133
Engine Oil/Transfer Gear Oil Level Inspection
134
Engine Oilitransfer Gear Oil Replacement
134
Exhaust System Inspection
138
Compression Pressure Measurement
138
Chassis
140
Fuel Cock Cleaning
140
Front Brake Fluid Level Inspection
140
Front Brake Lining Inspection
141
Front Brake Adjustment
141
Rear Brake Lever and Pedal Adjustment
144
Clutch Adjustment
146
Select Lever Control Cable Adjustment
146
Steering System Inspection
148
Rear Shock Absorber Adjustment
149
Cable Inspection and Lubrication
150
Levers, Pedal, Etc. Lubrication
150
Tires Check
150
Wheels Check
152
Final Gear Oil Level Inspection
152
Final Gear Oili
153
Differential Gear Oil Replacements
153
Constant Velocity Joint Dust Boot Inspection
154
Electrical
155
Ignition Timing Check
155
Battery Inspection
155
Spark Plug Inspection
157
Headlight Bulb Replacement
158
Headlight Beam Adjustment
158
Fuse Inspection
159
Circuit Breaker Inspection
159
Engine Overhaul
162
Engine Removal
162
Preparation for Removal
162
Front Carrier and Front Fender
163
Rear Carrier and Rear Fender
164
Exhaust Pipe and Muffler
165
Wirings and Hose
165
Rear Brake and Select Lever Cables
166
Carburetor
167
Starter Motor
168
Oil Filter
168
Rear Drive Assembly and Swingarm
168
Transfer Gear Assembly and Front Drive Shaft
169
Engine Removal
170
Disassembly
172
Recoil Starter
172
Cylinder Head and Cylinder
172
Piston
175
Crankcase Cover (Left)
175
CDI Rotor
176
Cam Chain and Oil Pipe
176
Crankcase Cover (Right)
177
Clutch
177
Balancer Drive and Driven Gears
179
Oil Pump and Shifter
179
Crankcase
180
Transmission and Crankshaft
181
Inspection and Repair
183
Rocker Arms and Rocker Arm Shafts
183
Camshaft
185
Cam Chain
186
Cam Sprocket and Cam Drive Sprocket
186
Chain Dampers
186
Cam Chain Tensioner
187
Tappet Cover and Side Cover
187
Cylinder Head
187
Valve, Valve Guide and Valve Seat
188
Cylinder and Piston
195
Piston Ring and Piston Pin
196
Primary Gears and Starter
198
Primary Clutch
199
Secondary Clutch
199
Oil Pump
201
Crankshaft
202
Transmission
203
Decompression Cam
204
Starter Pulley and Recoil Starter
204
Balancer Drive Gear
205
Crankcase
205
Bearings
206
Circlips and Washers
206
Engine Assembly and Adjustment
207
Crankshaft and Transmission
207
Crankcase
209
Oil Pump and Shifter
213
Balancer Drive and Driven Gears
214
Clutch
215
Crankcase Cover (Right)
219
Oil Pipe and Cam Chain
219
Crankcase Cover (Left)
220
Piston
221
Cylinder and Cylinder Head
221
Recoil Starter
229
Remounting Engine
229
Chapter 4. Carburetion
242
Carburetor
242
Sectional View
243
Removal
244
Disassembly
244
Inspection
246
Assembly
247
Installation
249
Adjustment
249
Wire Cylinder
250
Removal
250
Inspection
251
Installation
251
Drive Train
254
Troubleshooting
254
Differential Gear and Constant Velocity Joints
257
Removal
259
Disassembly
262
Inspection
265
Reassembly
267
Installation
272
Measurement and Adjustment
276
Differential Gear Operation Check
278
Transfer Gear
280
Removal
281
Disassembly
281
Inspection
285
Reassembly
286
Installation
292
Adjustment
292
Rear Axle/Rear Final Gear and Rear Drive Shaft
299
Removal
305
Inspection
306
Reassembly
307
Installation
309
Measurement and Adjustment
312
Rear Final Drive Gear and Ring Gear Positioning
315
Front and Rear Wheels
321
Removal
322
Installation
323
Front Brake
326
Removal and Disassembly
328
Inspection and Repair
330
Reassembly
332
Air Bleeding
336
~Re~A~R~B~R~Ak~E
338
Removal
343
Inspection
346
Steering System
346
Removal
350
Steering Knuckles and Tie-Rod Ends
350
Inspection
351
Installation
352
Adjustment
354
Front Shock Absorber and Front Arms
356
Removal
357
Free Play Inspection
357
Inspection
358
Installation
358
Rear Shock Absorber and Swingarm
360
Removal
361
Free Play Inspection
362
Inspection
362
Installation
363
Specifications
441
General Specifications
441
Maintenance Specifications
442
Engine
442
Chassis
442
Electrical
444
Cable Routing
445
Periodic Inspections and Adjustments
450
Chassis
450
Front Brake Pad Inspection
450
Air Bleeding (Hydraulic Brake System)
451
Front Shock Absorber Adjustment
451
Rear Shock Absorber Adjustment
452
Chassis
453
Front Wheel
453
Removal
454
Front Brake
455
Brake Pad Replacement
456
Caliper Disassembly
458
Master Cylinder Disassembly
459
Inspection and Repair
460
Caliper Assembly
463
Master Cylinder Assembly
466

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Yamaha YFM350FW Service Manual (468 pages)

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