YAMAHA TT-R90(P) Manuals

YAMAHA TT-R90(P) Manuals

Manuals and User Guides for YAMAHA TT-R90(P). We have 1 YAMAHA TT-R90(P) manual available for free PDF download: Owner's Service Manual

YAMAHA TT-R90(P) Owner's Service Manual

YAMAHA TT-R90(P) Owner's Service Manual (289 pages)

Brand: YAMAHA | Category: Motorcycle | Size: 8.93 MB

Table of Contents

Introduction
4
Gasoline Is Highly Flammable
6
Important Notice
6
Safety Information
6
Description
14
- Finding the Required Page
  14
- Particularly Important Information
  14
- How to Read Descriptions
  16
- Manual Format
  16
- Illustrated Symbols
  18
- Index
  20
- Table of Contents
  22
Description
26
General Information
26
Chapter 1

28
- Machine Identification
  28
  - Vehicle Identification Number
    28
  - Engine Serial Number
    28
  - Model Label
    28
- Identification de la Machine
  29
- Important Information
  30
  - Preparation for Removal and Disassembly
    30
  - Wichtige Informationen
    31
- Informations Importantes
  31
- Checking of Connection
  34
- Verification des Connexions
  35
- Special Tools
  36
- Outils Speciaux
  39
- Control Functions
  46
  - “Engine Stop” Switch
    46
  - Shift Pedal
    46
  - Kick Starter
    46
- Fonctions des Commandes
  47
  - Front Brake Lever
    48
  - Rear Brake Pedal
    48
  - Fuel Cock
    48
  - Control Functions/Fuel
    50
  - Fuel Tank Cap
    50
  - Fuel
    50
- Carburant
  51
- Starting and Operation
  52
  - Warming up
    52
  - Starting a Cold Engine
    52
  - Engine Break-In
    52
- Demarrage Et Fonctionnement
  53
Chapter 2

56
- General Specifications
  56
- Oil Type or Grade
  56
- Maintenance Specifications
  59
  - Cam Chain
    60
  - Rocker Arm/Rocker Arm Shaft
    60
  - Valve Dimensions
    60
  - Stem Runout Limit
    61
  - Valve Spring
    61
  - Free Length
    61
  - Valve Seat Width
    61
  - Piston
    62
  - Piston Rings
    62
  - Crankshaft
    63
  - Clutch
    63
  - Automatic Centrifugal Clutch
    63
  - General Torque Specifications
    70
- Definition of Units
  70
- Caracteristiques
  71
- Caracteristiques Generales
  71
- Caracteristiques D'entretien
  74
- Caracteristiques Generales de Couple
  85
- Definition des Unites
  85
  - Allgemeine Technische Daten
    86
  - Wartungsdaten
    89
  - Allgemeine Anzugsmomente
    100
  - Einheiten
    100
- Cable Routing Diagram
  102
  - Kabelführung
    103
  - Regular Inspection and Adjustments
    108
Chapter 3

108
- Maintenance Intervals
  108
  - Periodic Maintenance and Lubrication
    108
  - Pre-Operation Inspection and Maintenance
    109
- Engine
  109
Chapter 5 Chassis

109
- Regelmässige Inspektion und Einstellarbeiten
  112
- Wartungsintervalle
  112
- Wartungsintervalle und Schmierdienst
  112
- Wartungs- und Einstellarbeiten vor Fahrtbeginn
  113
  - Spezialwerkzeuge
    113
    
    Engine
    114
    
    Throttle Cable Adjustment
    114
    
    Air Filter Cleaning
    114
- Motor
  115
  - Engine Oil Level Inspection
    118
  - Engine Oil Replacement
    120
  - Pilot Air Screw Adjustment
    122
  - Valve Clearance Adjustment
    124
  - Idle Speed Adjustment
    124
  - Spark Arrester Cleaning
    128
  - Front Brake Adjustment
    130
  - Rear Brake Adjustment
    130
- Fahrwerk
  131
  - Drive Chain Slack Adjustment
    132
  - Drive Chain Slack Adjustment Steps
    132
  - Front Fork Inspection
    134
  - Rear Shock Absorber Inspection
    134
  - Rear Shock Absorber Spring Preload Adjustment
    134
  - Tire Pressure Check
    136
  - Spokes Inspection and Tightening
    138
  - Wheel Inspection
    138
  - Steering Head Inspection and Adjustment
    138
  - Lubrication
    144
  - Electrical/Spark Plug Inspection
    146
  - Spark Plug Inspection
    146
- Elektrische Anlage
  147
Chapter 4

148
- Carburetor
  148
- Carburetor Removal
  148
- Carburateur
  149
  - Carburetor Disassembly
    150
  - Needle Valve
    154
  - Throttle Valve
    154
  - Float Height
    156
  - Jet Needle
    156
  - Float
    158
  - Fuel Level Adjustment
    158
  - Kraftstoff
    159
- Cylinder Head
  162
- Cylinder Head Removal
  162
- Culasse
  163
- Cylinder Head Assembly and Installation
  168
- Camshaft and Rocker Arms
  172
  - Rocker Arm Shaft
    174
  - Camshaft
    174
- Arbre a Cames Et Culbuteurs
  177
- Valves and Valve Springs
  178
- Valves and Valve Springs Removal
  178
- Soupapes Et Ressorts de Soupape
  179
  - Ventile und Ventilfedern
    179
    
    Valve Removal
    180
    
    Valve
    180
    
    Valve Seat
    182
- Cylinder and Piston
  188
- Cylinder and Piston Removal
  188
- Cylindre Et Piston
  189
  - Zylinder und Kolben
    189
    
    Piston Pin
    196
    
    Cylinder
    198
    
    Crankcase Cover (Left and Right)
    200
- Clutch
  200
- Embrayage
  201
  - Clutch Removal
    202
  - Clutch Boss
    206
  - Primary Clutch
    206
  - Friction Plate
    206
  - Clutch Plate
    208
  - Clutch Spring
    208
  - Push Rod
    208
  - Clutch Release Adjustment
    210
- Kick Axle
  212
- Kick Axle Removal and Disassembly
  212
- Arbre de Kick
  213
- Shift Shaft
  214
- Shift Shaft Removal
  214
- Arbre de Selection
  217
- Oil Pump
  218
- Oil Pump Removal and Disassembly
  218
- Pompe a Huile
  221
  - Rotary Filter and Oil Strainer
    222
  - Rotary Filter
    222
- CDI Magneto
  224
- CDI Magneto and Stator Removal
  224
- Magneto CDI
  225
- Rotor
  226
- Crankcase and Crankshaft
  228
  - Crankcase Separation and Crankshaft Removal
    228
  - Crankcase
    232
- Carter Et Vilebrequin
  233
- Shift Fork, Shift Cam and Transmission
  234
- Shift Fork, Shift Cam Transmission Removal
  234
- Fourchettes de Selection, Tambour Et Boite de Vitesses
  235
  - Transmission, Shift Cam Shift Fork
    238
  - Chassis
    240
- Front Wheel and Rear Wheel
  240
  - Front Wheel and Front Brake
    240
  - Front Wheel Removal
    240
  - Fahrwerk
    241
- Roue Avant Et Roue Arriere
  241
  - Rear Wheel and Rear Brake
    244
  - Rear Wheel Removal
    244
  - Wheel Bearing (if Necessary)
    248
  - Wheel
    248
- Front Fork
  250
  - Front Fork Removal
    250
  - Front Fork Disassembly
    252
  - Inner Tube
    254
  - Front Fork Assembly
    254
- Handlebar
  256
- Handlebar Removal
  256
- Lenker
  257
- Steering
  258
- Steering Removal
  258
- Swingarm
  260
  - Swingarm Removal
    260
  - Roue Avant Et Roue Arriere
    261
- Schwinge
  261
- Electrical Components and Wiring Diagram
  264
  - Wiring Diagram
    264
  - Elektrische Anlage
    265
  - Elektrische Bauteile
    265
- Ignition System
  266
- Zündanlage
  268
  - Spark Gap Test
    270
  - Couplers and Leads Connection Inspection
    270
  - “Engine Stop” Switch Inspection
    270
  - Ignition Coil Inspection
    272
  - CDI Magneto Inspection
    272
  - CDI-Schwungradmagnetzünder
    273
- Carburetor Heating System
  276
  - Vergaserbeheizungssystem
    278
    
    Thermo Switch Inspection
    280
    
    Carburetor Heater Inspection
    282
- Maintenance Record
  284
- Fiche D'entretien
  285
- Wartungsplan
  286

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