Yale SHAW-BOX Manuals

Manuals and User Guides for Yale SHAW-BOX. We have 1 Yale SHAW-BOX manual available for free PDF download: Operation & Service Manual

Yale SHAW-BOX Operation & Service Manual

Yale SHAW-BOX Operation & Service Manual (102 pages)

Wire Rope Hoists

Brand: Yale | Category: Other | Size: 7.21 MB

Table of Contents

Table of Contents
3
1 General Information

6
2 General Safety Notes

10
- Use for Intended Purpose
  10
- Inappropriate Use
  10
- Residual Hazards
  11
- Organizational Safety Precautions
  11
- General Regulations
  11
- Recommended PPE
  11
- Working above Floor Level
  12
- Sound Pressure Level
  12
- Fire Safety
  12
- Safety-Conscious Operation
  13
- Attaching Load
  13
3 Introduction

14
- Incorporation
  15
4 Installation

16
- Stationary Hoist
  16
- Attachment at Bottom
  17
- Attachment at Top
  19
- Fleet Angle
  20
- Attachment at Bottom
  20
- Attachment at Top
  21
- Attachment at Side
  22
- Fleet Angle
  23
- Angle of Installation
  23
- Monorail Trolleys
  24
- Monorail Trolley (KE-S33 - 76)
  24
- Drive Shaft for Travel Drive (Trolleys KE-S33 - KE-S65)
  25
- Drive Shaft for Trolley Drive (Trolley KE-S76)
  26
- Monorail Trolley (UE-S4)
  27
- Monorail Trolley (UE-S776)
  29
- Articulated Trolley (DKE-S4 / DKE-S6)
  31
- End Stops for Monorail Trolleys
  34
- Double Rail Trolley (OE-S)
  35
- End Stops for Double Rail Trolleys
  36
- Wheel Diameter D = 3.9 in
  36
- Wheel Diameter D = 4.9 - 7.9 in
  36
- Anti-Jump Catch
  37
- Description of System
  37
- Procedure
  37
- Travel Limit Switches
  40
- Monorail Trolley
  40
- Double Rail Trolley
  40
- Electrical Equipment
  41
- Supply Cables
  41
- Terminals
  41
- Protection of Equipment
  42
- Emergency Stop
  42
- Runway Conductor Disconnecting Means
  42
- Disconnect Switch
  42
- Connection Fuses
  42
- Electromagnetic Compatibility
  43
- Overload Safety Device
  44
- Connecting to Mains
  45
- Control and Control Functions
  46
- Electric Motors and Related Equipment
  47
- YK/SK Hoists with Frequency Inverter (VFD)
  47
- Reeving Rope
  48
5 Commissioning

53
6 Operating

54
- Operating Precautions
  54
- Duties of Crane Operator
  56
- Using Control Pendant
  57
- Operating Hoist with Frequency Inverter
  58
- Emergency Stop
  58
7 Inspection and Maintenance

59
- Inspection Intervals
  60
- Maintenance Intervals
  61
- Motors
  62
- Hoist Motor Brake (RSM)
  63
- Checking Brake
  63
- Replacing Brake Disk (Brake Rotor)
  63
- Hoist Motor Brake (NM) (Pole-Changing)
  64
- Checking Brake
  64
- Replacing Brake Disk (Brake Rotor)
  64
- Hoist Motor Brake (NM) (4-Pole)
  65
- Checking Brake
  65
- Replacing Brake Disk
  65
- Hoist Motor Brake (NM) 4HS
  67
- Checking Brake
  67
- Replacing Brake Disk (Brake Rotor)
  67
- Travel Motor Brake
  68
- Hoist Limit Switch
  69
- Hoist Limit Switch (Standard)
  69
- Hoist Limit Switch
  70
- Description of Hoist Limit Switch System
  70
- Testing Emergency Hoist Limit Switch, Version 1
  70
- Testing Operational Hoist Limit Switch, Version 1
  70
- Testing Emergency Hoist Limit Switch, Version 2
  71
- Testing Operational Hoist Limit Switch, Version 2
  71
- Setting Hoist Limit Switch
  72
- Servicing Hoist Limit Switch
  75
- Hook Dimensions C for KE-S
  76
- Overload Safety Device
  77
- Testing Overload Safety Device
  77
- Maintenance of Overload Safety Device with Pressure Sensor
  77
- Maintenance of Overload Safety Device with Shear Force Sensor
  77
- Crane Test
  77
- Rope Drive
  78
- Rope and Rope Attachment - General Information
  78
- Replacement of Wire Rope Due to Broken Wires
  79
- Removing Rope Guide
  79
- Replacing Wire Rope
  80
- Fitting Rope Guide
  81
- Checking Rope Drum for Wear
  82
- Inspection and Maintenance of Rope Sheave
  83
- Checking Load Hook
  84
- Trolley
  85
- Remaining Service Life
  86
- Operating Hours Counter in SLE Load Monitor
  86
- SMC Multi-Controller (Optional)
  86
- General Overhaul
  86
8 Wearing Parts

87
- Serial Number
  87
- Hoist
  87
9 Troubleshooting

89
10 Decommissioning

91
- Dismantling
  91
- Scrap Disposal
  91
11 Technical Data

92

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