Yale C809 Manuals

Manuals and User Guides for Yale C809. We have 2 Yale C809 manuals available for free PDF download: Operating Manual, Maintenance Manual

Yale C809 Operating Manual

Yale C809 Operating Manual (206 pages)

Brand: Yale | Category: Forklifts | Size: 2.17 MB

Table of Contents

Foreword
3
To Owners, Users, and Operators
3
Table of Contents
5
Warning
9
Model Description
12
General
13
Operator Protection Equipment
16
Nameplate
17
Safety Labels
18
Display Switch Cluster
22
Display Switch Cluster - Right-Side Display Inputs
22
Display Switch Cluster - LCD Screen and Warning and Indicator Lights
29
Operator Controls
38
Operator Controls - Joystick Features
58
Operating Procedures
64
General
64
Know Your Lift Truck
64
Stability and Center of Gravity
66
Capacity (Weight and Load Center)
67
Impact Sensor
68
Inspection before Operation
69
Checks with the Engine Stopped
69
Operator Checklist
70
Mounting and Dismounting
71
Operator Passwords
71
Starting Procedures
72
Starting Procedures, Trucks with Key Switch
73
Starting Procedures, Trucks with Keyless Start Option
74
Checks with the Engine Running
76
Load Weighing Sensor
77
Set Load Weight to Zero
77
Engine Shutdown
77
Operating Techniques
79
Basic Operating Procedures
79
Driving and Direction Changes
84
General
86
Normal Operations
86
Standard Operator Presence System
86
Optional Operator Presence System
87
Standard and Powershift 1 Speed Transmission
88
Techtronix 100 Transmission
89
Inching
91
Steering (Turning)
92
Load Handling, General
93
Load Handling, Lifting, Lowering, and Tilting
94
Load Handling, How to Engage and Disengage a Load
97
Load Handling, Traveling
100
Load Handling, Emergency Load Lowering
104
Highway Trucks, Rail Cars, and Docks
106
Attachments
107
Disconnecting Attachment Hydraulic Quick-Disconnect Hoses
108
Connecting Attachment Hydraulic Quick-Disconnect Hoses
109
Stopping
109
Parking
110
Maintenance
111
General
111
Serial Number Data
112
How to Move a Disabled Lift Truck
112
How to Tow the Lift Truck
112
How to Put a Lift Truck on Blocks
113
How to Raise the Drive Tires
113
How to Raise the Steering Tires
114
How to Clean a Lift Truck
114
Maintenance Schedule
115
Maintenance Procedures Every 8 Hours or Daily
143
How to Make Checks with the Engine Stopped
143
Tires and Wheels
143
Safety Labels
145
Mast, Carriage, Header Hoses, Lift Chains, and Attachment
145
Operator Restraint System
147
Emergency Locking Retractor (ELR)
148
Hood and Seat Latches
148
Engine Compartment
149
Fuel, Oil, and Coolant Leaks, Check
149
Hydraulic Hoses
150
Coolant Hoses
150
Steering Column Gas Cylinder
150
Transmission
150
Hydraulic System Oil
151
Engine Oil
152
Air Filter
156
Forks
156
Forks, Remove
156
Forks, Inspect
159
Forks, Install
159
Forks, Adjust
160
How to Make Checks with the Engine Running
162
Indicator Lights, Horn, Fuses, and Relays
162
Service Brakes
164
Brake Fluid Level
164
Operation, Check
164
Parking Brake
165
Engine Oil Pressure
166
Cooling System
166
Steering System
168
Control Levers and Pedals
168
Lift System Operation
168
How to Add Fuel to the Lift Truck
169
Liquefied Petroleum Gas (LPG)
169
LPG Tank, Remove
170
LPG Tank, Fill
173
LPG Tank, Install
174
Gasoline or Diesel Fuel
175
Wheels and Tires
175
General
175
How to Change a Solid Rubber Tire (GC Series)
175
Remove and Install the Tire on the Wheel
176
Pneumatic Tire with Tube, Repair
178
Remove Wheels from Lift Truck
178
Remove Tire from Wheel
178
Tire Removal, Two-Piece Wheel
180
Tire Removal, Three- and Four-Piece Wheels
181
Install Wheel in Tire
182
Tire Installation, Three- or Four-Piece Wheel
183
Tire Installation, Two-Piece Wheel
184
Add Air to Pneumatic Tires with Tube
185
Install the Wheels
186
Pneumatic Tubeless Tire, Repair
186
Remove Tire from Lift Truck
186
Remove Tire from Wheel
187
Install Tire on Wheel
188
Add Air to Pneumatic Tubeless Tire
191
Install the Wheels
192
Solid Rubber Tires on Pneumatic Wheels, Change
192
Remove Tire from Wheel
192
Install Tire on Wheel
194
Jump-Starting the Lift Truck
196
Jump-Starting Using a Battery Charger
196
Jump-Starting Using Another Lift Truck
196
Jump-Starting the Lift Truck
197
Jump-Starting Using a Battery Charger
197
Jump-Starting Using Another Lift Truck
197
Operating Procedures for a New or Rebuilt Engine
198
Changes to the Overhead Guard
198
How to Put Internal Combustion Engine (Ice) Trucks in Storage
198
Short-Term Storage
199
Long-Term Storage
200
While the Lift Truck Is in Storage
200
How to Put Batteries in Storage
200
Putting a Stored Lift Truck Back into Service
201
How to Move a Lift Truck on Atransport
202
Loading
202
Unloading
203
Preparation for Use
204
Preparation after Transport
204

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Yale C809 Maintenance Manual

Yale C809 Maintenance Manual (64 pages)

CALIBRATION PROCEDURES

Brand: Yale | Category: Test Equipment | Size: 0.56 MB

Table of Contents

Table of Contents
3
Description
7
Proc_Cal_001: Service Password Entry
10
- When to Perform
  10
- Why Perform
  10
- How to Perform
  10
Proc_Cal_002: Hydraulic Valve Calibration Warm up and Air Bleed
11
- When to Perform
  11
- Calibration Order
  11
- Why Perform
  11
- How to Perform
  11
Proc_Cal_003: Save and Exit
14
- When to Perform
  14
- Why Perform
  14
- How to Perform
  14
Proc_Cal_004: Lift Valve Output Threshold
16
- When to Perform
  16
- Calibration Order
  16
- Why Perform
  16
- How to Perform
  16
Proc_Cal_005: Lower Valve Output Threshold
19
- When to Perform
  19
- Calibration Order
  19
- Why Perform
  19
- How to Perform
  19
Proc_Cal_006: Tilt Back Valve Output Threshold
22
- When to Perform
  22
- Calibration Order
  22
- Why Perform
  22
- How to Perform
  22
Proc_Cal_007: Tilt Forward Valve Output Threshold
25
- When to Perform
  25
- Calibration Order
  25
- Why Perform
  25
- How to Perform
  25
Proc_Cal_008: Aux 1 dir a Valve Output Threshold
28
- When to Perform
  28
- Calibration Order
  28
- Why Perform
  28
- How to Perform
  28
Proc_Cal_009: Aux 1 dir B Valve Output Threshold
31
- When to Perform
  31
- Calibration Order
  31
- Why Perform
  31
- How to Perform
  31
Proc_Cal_010: Aux 2 dir a Valve Output Threshold
34
- When to Perform
  34
- Calibration Order
  34
- Why Perform
  34
- How to Perform
  34
Proc_Cal_011: Aux 2 dir B Valve Output Threshold
37
- When to Perform
  37
- Calibration Order
  37
- Why Perform
  37
- How to Perform
  37
Proc_Cal_012: Aux 3 dir a Valve Output Threshold
40
- When to Perform
  40
- Calibration Order
  40
- Why Perform
  40
- How to Perform
  40
Proc_Cal_013: Aux 3 dir B Valve Output Threshold
43
- When to Perform
  43
- Calibration Order
  43
- Why Perform
  43
- How to Perform
  43
Proc_Cal_014: Load Weight Zero Point
46
- When to Perform
  46
- Calibration Order
  46
- Why Perform
  46
- How to Perform
  46
Proc_Cal_015: Loaded Weight Calibration
48
- When to Perform
  48
- Calibration Order
  48
- Why Perform
  48
- How to Perform
  48
Proc_Cal_016: Transmission Valve Calibration
51
- Applicable System/Option
  51
- When to Perform
  51
- Calibration Order
  51
- Why Perform
  51
- How to Perform
  51
Proc_Cal_016A: Transmission Valve Calibration-Electronic Extended Function
53
- Applicable System/Option
  53
- When to Perform
  53
- Calibration Order
  53
- Why Perform
  53
- How to Perform
  53
Proc_Cal_016B: Trans. Valve Calibration-Electronic and Electronic Extended Function
55
- Applicable System/Option
  55
- When to Perform
  55
- Calibration Order
  55
- Why Perform
  55
- How to Perform
  55
Proc_Cal_019: Mazda LP and Gas Accelerator Pedal Adjustment
58
- Required Tools
  58
- When to Perform
  58
- Calibration Order
  58
- Why Perform
  58
- How to Perform
  58
Proc_Cal_025: Hydraulic Valve Pressure Gage Installation
60
- When to Perform
  60

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