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R4 TD
Volkswagen R4 TD Manuals
Manuals and User Guides for Volkswagen R4 TD. We have
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Volkswagen R4 TD manual available for free PDF download: Manual
Volkswagen R4 TD Manual (83 pages)
Diesel Inboard Engine
Brand:
Volkswagen
| Category:
Engine
| Size: 4.85 MB
Table of Contents
Table of Contents
5
Section 1 - Warranty
9
Warranty Information
10
Warranty Registration United States and Canada
10
Warranty Registration-Outside the United States and Canada
10
Warranty Policy-Diesel Models
10
High-Output Recreational Use Worldwide Limited Warranty
10
Duration of Coverage
10
What Is Covered
10
Conditions that Must be Met to Obtain Warranty Coverage
11
High-Output Rating
11
How to Obtain Warranty Coverage
11
Termination of Coverage
11
What Is Not Covered
11
What Mercury Marine will Do
11
Duration of Coverage
12
Light-Duty Commercial Rating
12
Light-Duty Commercial Use Worldwide Limited Warranty
12
Products Included in this Coverage
12
Conditions that Must be Met to Obtain Warranty Coverage
13
How to Obtain Warranty Coverage
13
Termination of Coverage
13
What Is Not Covered
13
What Mercury Marine will Do
13
3-Year Limited Warranty against Corrosion-Diesel Models (Recreational Use Only)
14
Conditions that Must be Met to Obtain Warranty Coverage
14
Duration of Coverage
14
How to Obtain Warranty Coverage
14
What Is Covered
14
What Mercury will Do
14
Transfer of Warranty
15
What Is Not Covered
15
Warranty Policy-Australia and New Zealand
15
Mercruiser Limited Warranty-Australia and New Zealand Policy
15
What Is Covered
15
Duration of Coverage for this Limited Warranty
16
Guarantees under Australian Consumer Law
16
Termination of Coverage
16
Transfer of Coverage
16
Warranty Period for Commercial Use
16
Warranty Period for Recreational Use
16
Conditions that Must be Met to Obtain Warranty Coverage
17
How to Obtain Warranty Coverage under this Limited Warranty
17
What Is Not Covered
17
What Mercury will Do
17
Expense of Claiming this Limited Warranty
18
Transfer of Warranty-Australia and New Zealand Policy
18
Section 2 - Getting to Know Your Power Package
19
Identification
20
TDI 4.2L Engine Description
20
ZF Marine Transmissions
20
Audio Warning System
21
Testing the Audio Warning System
22
Lanyard Stop Switch
21
Instrumentation
22
Individual Instrumentation
22
Tachometer
22
Coolant Temperature Gauge
23
Information Panel
23
Engine Oil Pressure Gauge
24
Voltmeter
24
Engine Oil Pressure Monitoring
25
Optional Instrumentation Panel
25
Remote Controls
26
Single Engine, Single Helm Remote Control
27
Single Engine, Dual Helm Remote Controls
27
Applications
27
Throttle Only Mode
27
Activating Opposite Helm Control, Dual Helm Control Applications
27
Dual Engine, Dual Helm Control
28
Throttle Only Mode
28
Engine Synchronization
28
Switches
26
Ignition Lock Switch
26
Emergency Stop (E-Stop) Switch
26
Engine Electrical System Overload Protection
28
Fuses
28
Central Electrical Fuse Replacement
29
Optional Instrument Panel Fuse Replacement
30
Emissions Information
31
Exhaust Gas Emissions Certificate (Europe Only)
31
Owner Responsibility
31
Section 3 - on the Water
33
Safe Boating Suggestions
34
Be Alert to Carbon Monoxide Poisoning
35
Good Ventilation
35
Poor Ventilation
35
Duty Cycle
35
Basic Boat Operation
35
Duty Cycle Rating
36
Pleasure Duty Rating
36
Basic Boat Operation
37
Operation Chart
37
Freezing Temperature and Cold Weather Operation
37
Drain Plug and Bilge Pump
38
Starting, Shifting, and Stopping
38
Before Starting the Engine
38
Starting the Engine
38
Restarting the Engine
38
Starting a Cold Engine
38
Engine Shutdown (Stopping)
39
Shifting
39
Protecting People in the Water
39
While Boat Is in Operation
39
While the Boat Is Stationary
39
High-Speed and High-Performance
39
Passenger Safety in Pontoon Boats and Deck Boats
40
Boats Having an Open Front Deck
40
Boats with Front-Mounted, Raised Pedestal Fishing Seats
40
Wave and Wake Jumping
40
Impact with Underwater Hazards
41
Conditions Affecting Operation
41
Weight Distribution (Passengers and Gear) Inside the Boat
41
Bottom of Boat
42
Elevation and Climate
42
Propeller Selection
42
Break-In
42
Initial Break-In Procedure
42
Engine Break-In
43
20-Hour Break-In Period
43
After the 20-Hour Break-In Period
43
End of First Season Checkup
43
Section 4 - Specifications
45
Fuel Requirements
46
Nonferrous Metals and the Fuel System
46
Winter Operation and Biodiesel
46
Diesel Fuel in Cold Weather
46
Antifreeze/Coolant
46
Engine Oil
47
Engine Specifications
47
Fluid Specifications
48
Engine
48
Transmission
48
Approved Paints
48
Owner and Operator Responsibilities
50
Dealer Responsibilities
50
Maintenance
50
Replacement Parts Warning
51
Engine Components
51
Inspection
52
Routine Maintenance
52
Start of Season
52
Each Day Start
53
Each Day End
53
Weekly
53
End of Season
53
Scheduled Maintenance
53
Once a Year or Every 200 Operating Hours (Whichever Occurs First)
53
Every 500 Hours or 5 Years (Whichever Occurs First)
54
Every 5 Years or 1,000 Operating Hours (Whichever Occurs First)
54
Every 5 Years or 2,000 Operating Hours (Whichever Occurs First)
54
Maintenance Log
54
Section 5 - Maintenance
54
Engine Oil
56
Checking
56
Filling
56
Changing Oil and Filter
57
ZF Marine Transmission Fluid
58
Check Fluid Level
58
Add Fluid
59
Change Fluid
59
Engine Coolant
61
Checking the Coolant Level
61
Adding Coolant
61
Air Filter
61
Removal
61
Inspection and Cleaning
62
Installation
62
Water-Separating Fine Element Fuel Filter
62
Draining
63
Replacing
63
Filling
64
Fuel Prefilter
65
Draining
65
Replacing
66
Filling
66
Purging the Fuel System
67
Seawater System
67
Seawater Pump Impeller Inspection
67
Flushing and Draining the Seawater System
68
Checking the Seawater Pickups
68
Cleaning the Seawater Strainer, if Equipped
69
Corrosion Protection
69
General Information
69
Sacrificial Anode
70
Antifouling Paint
70
Drive Belts
70
Drive Belt
70
Drive Belt Failure Identification
71
Battery
72
Battery Precautions for Multiple Engines
72
Alternators
72
Engine Control Unit (ECU)
72
Batteries
72
Battery Switches
72
Battery Isolators
73
Generators
73
Section 6 - Storage
75
Cold Weather or Extended Storage
76
Preparing Your Power Package for Seasonal or Extended Storage
76
Battery Storage
76
Recommissioning the Power Package
76
Section 7 - Troubleshooting
77
Troubleshooting
78
Troubleshooting Charts
78
Engine will Not Start, Starter Does Not Turn
78
No Fuel or Faulty Fuel Supply
78
Excessive Engine Temperature
78
Section 8 - Customer Assistance Information
79
Owner Service Assistance
80
Local Repair Service
80
Service Away from Home
80
Stolen Power Package
80
Attention Required after Submersion
80
Replacement Service Parts
80
Parts and Accessories Inquiries
80
Resolving a Problem
80
Customer Service Literature
81
English Language
81
Other Languages
81
Andre Sprog
81
Andere Talen
81
Muut Kielet
81
Autres Langues
81
Andere Sprachen
81
Altre Lingue
81
Andre Språk
81
Otros Idiomas
82
Andra Språk
82
Allej Glþssej
82
Ordering Literature
82
United States and Canada
82
Outside the United States and Canada
82
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