Toyota pmn Manuals

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Toyota pmn Installation Instructions Manual

Toyota pmn Installation Instructions Manual (64 pages)

LHD/RHD TURBO KIT

Brand: Toyota | Category: Automobile Parts | Size: 3.06 MB

Table of Contents

Instruction Manual
1
Table of Contents

3
Precautions

6
Preparation

7
- SST (Special Service Tools)
  
  7
- Lubricants / Liquids
  
  7
Vehicle Lift Locations

8
Parts

9
- Location
  
  9
  - Turbo Charger
    9
  - Heat Shield
    10
  - Exhaust Manifold
    11
  - Intercooler
    12
  - Air Intake
    13
  - Oil Filter
    14
  - Oil Pan and Brackets
    15
  - Electric Components
    16
  - Cooling Fan
    17
  - Templates
    18
  - Heat Insulation, Stickers and Sparkplugs
    19
- Parts List
  
  20
- Specified Torque
  
  24
Installation Procedures

26
- Introduction
  
  26
  - Si Unit
    26
  - Caution * Notice * Hint
    26
  - Definition of Symbols
    26
  - Water Hose and Clamp
    26
  - Air Hose and Clamp
    27
  - Oil and Coolant
    27
- Parts to be Removed (See Workshop Manual for Detailed Instructions)
  
  28
- Vehicle Preparation
  
  30
  - Remove Carbon Canister
    30
  - Remove Harness Clamps
    30
  - Hole Preparation
    31
  - Harness Fixation
    31
  - Harness Grommet Hole.(Interior)
    31
- Airfilter Box Heat Shield Preparation
  
  32
  - Preparation Heat Shield
    32
- Oil-Sump Preparation
  
  33
  - Install Oil Return Adapter
    33
  - Cleaning
    33
- Underbody Protection Preparation
  
  34
  - Undercover Preparation
    34
- Engine Cover Preparation
  
  37
- Cooling Fan Preparation
  
  38
  - Install Cooling-Fan
    38
  - Install Bracket to Cover
    38
  - Temperature Sensor
    38
- Inlet Pipe Preparation
  
  39
  - Install Vacuum Hose Adapter
    39
  - Preparation of VSV
    39
  - Install VSV
    39
- Intercooler Preparation
  
  40
  - Install Lower Bracket
    40
  - Install Upper Bracket
    40
- Pre-Catalyser Heat Shield Preparation
  
  41
  - Install Pre-Catalyser Heat Shield
    41
- Turbo Control System Preparation
  
  42
  - Install Control-Unit Harness
    42
- Turbo Preparation
  
  43
  - Turbo Protection
    43
  - Remove Plate with Pressure Actuator
    43
  - Turbo Lubrication
    43
  - Install Water Adapters
    43
  - Install Water Outlet Hose
    44
  - Install Water Inlet Tube
    44
  - Install Oil Pressure Tube
    44
  - Install Plate with Pressure Actuator
    44
  - Install Pressure Actuator Hose
    45
- Installation Engine Compartment
  
  46
- Installation Engine Compartment Lower
  
  49
- Installation Engine Compartment Upper
  
  53
- Install Interior Compartment
  
  61
- Parts to be Installed (See Workshop Manual for Detailed Instructions)
  
  63

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