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Suzuki 250 Manuals
Manuals and User Guides for Suzuki 250. We have
3
Suzuki 250 manuals available for free PDF download: Service Manual, Technische Tekeningen Manual
Suzuki 250 Service Manual (374 pages)
Brand:
Suzuki
| Category:
Offroad Vehicle
| Size: 48.1 MB
Table of Contents
Supplements 10
3
General Information
1
Periodic Maintenance
1
Fuel System
1
Lubrication System
1
Electrical System
1
Servicing Information
1
Table of Contents
3
General Information 1
7
General Precautions
8
Warning/Caution/Note
8
Fuel and Oil Recommendation
10
Fuel
10
Engine Oil
11
Rear Drive Gear Oil
11
Brake Fluid
11
Serial Number Location
10
Suzuki Lt-F250K2 (2002-Model)
10
BREAK-Ln PROCEDURES
11
Information Labels
12
Specifications
13
Country and Area Codes
15
Periodic Maintenance
17
Periodic Maintenance Schedule
18
Periodic Maintenance Chart
18
Maintenance and Tune-Up Procedures
19
Air Cleaner
19
Exhaust Pipe Nuts and Muffler Bolts
20
Valve Clearance
21
Spark Plug
22
Fuel Hose
23
Throttle Cable Play
24
Engine Idle Speed
24
Engine Oil and Oil Filter
24
Final Bevel Gear Oil
26
Spark Arrester
27
Clutch
27
Brakes
28
Brake Fluid
29
Brake Hose
31
Tires
31
Steering
32
Suspensions
33
Chassis Bolts and Nuts
34
General Lubrication
37
Compression Pressure Check
38
Compression Test Procedure
38
Oil Pressure Check
39
Oil Pressure Test Procedure
39
Initial Engagement and Clutch Lock-Up Inspection
40
Initial Engagement Inspection
40
Clutch Lock-Up Inspection
40
Engine
41
Engine Components Removable with Engine in Place
42
Engine Left Side
42
Engine Right Side
42
Engine Center
42
Engine Removal and Installation
43
Engine Removal
43
Engine Installation
48
Engine Components Removable with Engine in Place
52
Engine Left Side
52
Recoil Starter
52
Engine Bottom Side
55
Engine Disassembly
52
Engine Top Side
52
Neutral Switch
55
Starter Cup
55
Secondary Driven Bevel Gear
55
Starter Idle Gear
56
Engine Right Side
56
Oil Filter
56
Clutch
57
Gearshift 3-19
59
Oil Pump Drive Gear
60
Engine Components Inspection and Servicing
64
Cylinder Head Cover
64
Cylinder Head
65
Camshaft
73
Cam Chain Tension Adjuster
74
Cylinder
75
Piston
75
Cylinder 3-14
75
Piston Diameter
75
Piston Ring Groove Width
76
Piston Ring Thickness
76
Piston Ring End Gap
76
Conrod/Crankshaft
78
Crankshaft Runout
78
Clutch
79
Transmission
82
Gearshift Fork
85
Generator Cover
86
Clutch Cover
87
Crankcase
88
Crankshaft
90
Recoil Starter
91
Drive Train
94
Secondary Gear Shims Adjustment
98
Reassembly Information
100
Engine Reassembly
101
Engine Bottom Side
101
Engine Top Side
113
Drive Train
121
Rear Driving System
122
Rear Drive Removal
123
Rear Drive Disassembly
125
Rear Drive Inspection
129
Rear Drive Reassembly
131
Rear Drive Installation
136
Shim Adjustment
138
Reassembly Information
141
Fuel System
143
Fuel Tank
144
Construction
144
Fuel Line Inspection
145
Remounting
145
Fuel Valve
146
Removal and Inspection
146
Fuel Strainer
146
Remounting
146
Carburetor
147
Construction
147
Specifications
148
I.D. No. Location
148
Removal
149
Disassembly
150
Cleaning
154
Inspection
155
Reassembly
156
Remounting
158
Lubrication System
159
Chassis
165
Exterior Parts
166
Construction
166
Removal
168
Remounting
173
Front and Rear Wheels
174
Construction
174
Removal
174
Inspection and Disassembly
175
Remounting and Remounting
176
Tires
179
Tire Replacement
179
Front Brake
181
Construction
181
Brake Pad Replacement
182
Brake Fluid Replacement
183
Brake Caliper Removal and Disassembly
183
Brake Caliper Inspection
185
Brake Caliper Reassembly and Remounting
186
Brake Disc Removal and Disassembly
188
Brake Disc Inspection
188
Brake Disc Reassembly and Remounting
188
Master Cylinder Removal and Disassembly
189
Master Cylinder Inspection
190
Master Cylinder Reassembly and Remounting
190
Front Suspension
192
Construction
192
Removal and Disassembly
193
Inspection
194
Reassembly and Remounting
196
Steering
199
Construction
199
Removal
200
Inspection and Disassembly
202
Reassembly and Remounting
204
Toe-In Adjustment
207
Front Wheel, Front Brake, Front Suspension and Steering Reassembling Information
208
Rear Brake
209
Construction
209
Removal and Disassembly
210
Inspection
212
Reassembly and Remounting
213
Rear Suspension
217
Construction
217
Removal
218
Inspection and Disassembly
218
Reassembly and Remounting
219
Rear Axle
220
Construction
220
Removal
221
Inspection
222
Reassembly and Remounting
222
Rear Wheel, Rear Brake, Rear Suspension, Rear Swingarm and Rear Axle Shaft Reassembling Information
224
Reverse Lock Release Cable
225
Removal and Installation
225
Electrical System
227
Cautions in Servicing
228
Connectors
228
Couplers
228
Clamps
228
Fuses
228
Semi-Conductor Equipped Parts
228
Battery
229
Connecting the Battery
229
Wiring Procedure
229
Using the Multi Circuit Tester
229
Location of Electrical Components
230
Charging System
232
Troubleshooting
232
Inspection
234
Starter System
237
Troubleshooting
237
Starter Motor Removal and Disassembly
238
Starter Motor Inspection
239
Starter Motor Reassembly and Remounting
240
Starter Relay Inspection
241
Neutral Relay Inspection
242
Parking Brake Switch
242
Ignition System
243
Troubleshooting
243
Inspection
245
Lamps
248
Headlight
248
Brake Light/Taillight
249
Indicator Light
250
Inspection
250
Indicator Light Position
250
Diode
251
Switches
252
Battery
253
Specifications
253
Initial Charging
253
Servicing
255
Recharging Operation
255
Servicing Information
257
Troubleshooting
258
Engine
258
Drive Train
261
Carburetor
261
Chassis
262
Brakes
263
Electrical
264
Battery
265
Wiring Diagram
266
Wiring Harness, Cable, and Hose Routing
268
Wiring Harness Routing
268
Cable Routing
270
Fuel Hose Routing
272
Carburetor Hose Routing
273
Front Brake Hose Routing
274
Rear Brake Breather Hose Routing
275
Special Tools
276
Tightening Torque
279
Engine
279
Drive Train
280
Chassis
280
Tightening Torque Chart
281
Service Data
282
Lt-F250K3 ('03-Model)
289
Lt-F250K4 ('04-Model)
301
Lt-F250K5 ('05-Model)
316
Lt-F250K6 ('06-Model)
329
Specifications
330
Service Data
331
Specifications
338
Service Data
339
Speedometer/Odometer Gear
346
Exterior Parts
347
Steering
355
Switches
356
Cable Routing
357
Regulator/Rectifier Installation
358
Wiring Diagram
359
Lt-F250K7 ('07-Model)
362
Lt-F250K8 ('08-Model)
368
Swingarm
370
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Suzuki 250 Service Manual (325 pages)
Brand:
Suzuki
| Category:
Motorcycle
| Size: 24.16 MB
Table of Contents
General Information 1
7
General Information
1
Periodic Maintenance
1
Fuel System
1
Electrical System
1
Servicing Information
1
How to Use this Manual
4
Table of Contents
7
Warning/Caution/Note
8
General Precautions
8
Suzuki Lt-Z250K4 (2004-Model)
10
Serial Number Location
10
Fuel and Oil Recommendation
10
Fuel (for Canada and Usa)
10
Fuel (for the Other Countries)
10
Engine Oil (for Usa)
11
Engine Oil (for the Other Countries)
11
Rear Drive Gear Oil
11
Brake Fluid
11
BREAK-Ln PROCEDURES
11
Information Labels
12
Specifications
13
Dimensions and Dry Mass
13
Engine
13
Drive Train
13
Chassis
14
Electrical
14
Capacities
14
Country and Area Codes
15
Periodic Maintenance
17
Periodic Maintenance Schedule
18
Periodic Maintenance Chart
18
Maintenance and Tune-Up Procedures
19
Air Cleaner
19
Exhaust Pipe Nuts and Muffler Bolts
21
Valve Clearance
21
Spark Plug
23
Fuel Line
24
Throttle Cable Play
25
Engine Idle Speed
25
Engine Oil and Oil Filter
26
Final Gear Oil
27
Spark Arrester
28
Clutch
29
Brakes
30
Brake Fluid
31
Brake Hose
33
Tires
33
Service Limit
33
Steering
35
Suspensions
35
Chassis Bolts and Nuts
36
General Lubrication
39
Compression Pressure Check
40
Compression Test Procedure
40
Oil Pressure Check
41
Oil Pressure Test Procedure
41
Initial Engagement and Clutch Lock-Up Inspection
42
Initial Engagement Inspection
42
Clutch Lock-Up Inspection
42
Engine
43
Engine Components Removable with Engine in Place
44
Engine Removal and Installation
45
Engine Removal
45
Engine Installation
50
Engine Disassembly
54
Engine Top Side
54
Engine Bottom Side
57
Engine Components Inspection and Service
65
Cylinder Head Cover
65
Cylinder Head
67
Camshaft
75
Cam Chain Tension Adjuster
76
Cam Chain Tensioner and Cam Chain Guide
76
Cylinder
77
Piston and Piston Ring
77
Piston Ring Thickness
78
Conrod and Crankshaft
80
Crankshaft Runout
80
Clutch
81
Transmission
84
Gearshift Fork
87
Generator Cover
87
Clutch Cover
88
Crankcase
89
Crankshaft
92
Drive Train
93
Secondary Gear Shims Adjustment
97
Reassembly Information
100
Engine Reassembly
101
Engine Bottom Side
101
Engine Top Side
112
Drive Train
119
Rear Driving System
120
Rear Drive Removal
121
Rear Drive Disassembly
122
Rear Drive Inspection
127
Rear Drive Reassembly
129
Rear Drive Installation
134
Shim Adjustment
136
Reassembly Information
139
Fuel System
141
Fuel Tank
142
Construction
142
Fuel Line Inspection
143
Removal
143
Remounting
143
Fuel Valve
144
Removal and Inspection
144
Fuel Strainer
144
Remounting
144
Carburetor
145
Construction
145
Specifications
146
I.D. No. Location
146
Removal
147
Disassembly
148
Cleaning
152
Inspection
152
Reassembly
153
Remounting
155
Lubrication System
157
Lubrication System
158
Engine Lubrication Circuit
158
Engine Lubrication Flow Chart
160
Oil Filter
161
Oil Pressure
161
Oil Pump
161
Oil Strainer
161
Chassis
163
Exterior Parts
165
Construction
165
Removal
167
Remounting
170
Front and Rear Wheels
172
Construction
172
Removal
173
Inspection and Disassembly
174
Reassembly and Remounting
175
Tires
178
Tire Replacement
178
Front Brake
180
Construction
180
Brake Pad Replacement
181
Brake Fluid Replacement
181
Brake Caliper Removal and Disassembly
182
Brake Caliper Inspection
183
Brake Caliper Reassembly and Remounting
185
Brake Disc Removal and Disassembly
186
Brake Disc Inspection
187
Brake Disc Reassembly and Remounting
187
Master Cylinder Removal and Disassembly
188
Master Cylinder Inspection
189
Master Cylinder Reassembly and Remounting
189
Front Suspension
191
Construction
191
Removal and Disassembly
192
Inspection
193
Reassembly and Remounting
195
Suspension Setting
196
Steering
197
Construction
197
Removal
198
Inspection and Disassembly
200
Reassembly and Remounting
202
Toe-In Adjustment
205
Front Wheel, Front Brake, Front Suspension and Steering Reassembling Information
206
Rear Brake
207
Construction
207
Removal and Disassembly
208
Inspection
210
Reassembly and Remounting
211
Rear Shock Absorber
215
Construction
215
Removal
215
Inspection
215
Reassembly
216
Remounting
216
Suspension Setting
217
Rear Shock Absorber Disposal
217
Rear Suspension
218
Construction
218
Removal
219
Inspection and Disassembly
219
Reassembly
220
Remounting
221
Rear Axle
222
Construction
222
Removal
223
Inspection
223
Reassembly and Remounting
224
Rear Wheel, Rear Brake, Rear Suspension, Rear Swingarm and Rear Axle Shaft Reassembling Information
225
Reverse Lock Release Cable
226
Removal
226
Remounting
227
Electrical System
229
Cautions in Servicing
230
Connectors
230
Couplers
230
Clamps
230
Fuses
230
Semi-Conductor Equipped Parts
230
Battery
231
Connecting the Battery
231
Wiring Procedure
231
Using the Multi Circuit Tester
231
Location of Electrical Components
232
Charging System
234
Trouble Shooting
234
Inspection
236
Starter System
239
Trouble Shooting
239
Starter Motor Removal and Disassembly
241
Starter Motor Inspection
241
Starter Motor Reassembly and Remounting
242
Starter Relay Inspection
243
Neutral Relay Inspection
244
Parking Brake Switch
244
Ignition System
245
Troubleshooting
245
Inspection
247
Lamps
250
Headlight
250
Brake Light/Taillight
251
Indicator Light
252
Inspection
252
Indicator Light Position
252
Diode
253
Switches
254
Battery
255
Specifications
255
Initial Charging
255
Servicing
257
Recharging Operation
257
Servicing Information
259
Troubleshooting
260
Engine
260
Drive Train
263
Carburetor
263
Chassis
264
Brakes
265
Electrical
266
Battery
267
Wiring Diagram
268
Wiring Harness, Cable, and Hose Routing
269
Wiring Harness Routing
269
Cable Routing
271
Carburetor Hose Routing
274
Front Brake Hose Routing
275
Rear Brake Breather Hose Routing
276
Fuel Hose Routing
277
Rear Brake Cam Lever Set-Up
278
Steering Head Cover Set-Up
279
Taillight Set-Up
280
Special Tools
281
Tightening Torque
284
Engine
284
Drive Train
285
Chassis
285
Tightening Torque Chart
286
Service Data
287
Lt-Z250K5 ( 05-Model)
295
Lt-Z250K6 ( 06-Model)
307
Lt-Z250K7 ( 07-Model)
316
Lt-Z250K8 ( 08-Model)
318
Lt-Z250K9 ( 09-Model)
321
(German) SUZUKI 250 Technische Tekeningen Manual (58 pages)
Brand:
SUZUKI
| Category:
Motorcycle
| Size: 3.58 MB
Table of Contents
Battery
3
Air Cleaner
4
Alternator
5
Cam Chain
6
Cam Shaft + Valve
7
Carburetor Fittings
8
Carburetor
9
Clutch
11
Cooling Fan
12
Cosling Body Installation Parts
13
Cowling Body (Model W)
14
Crankcase Cover
15
Crankcase
16
Crankshaft
17
Electrical
18
Footrest
19
Frame Cover (Model W/X)
20
Frame
21
Front Brake Hose
22
Front Caliper
23
Front Damper
24
Front Fender
25
Front Wheel
26
Fuel Cock
27
Fuel Tank (Model W/X)
28
Gear Shifting
29
Handlebar
30
Handle Lever
31
Handle Switch
32
Cylinder Head Cover
33
Cylinder Head
34
Headlamp
35
Muffler
36
Oil Cooler
37
Oil Pan
38
Oil Pump
39
Rear Caliper
40
Rear Fender
41
Rear Master Cylinder
42
Rear Cushion Lever
43
Rear Wheel
44
Seat (Model W/X)
45
Signal Generator
46
Speedometer (Model W/X)
47
Stand
48
Starter Clutch
49
Starting Motor
50
Steering Stem
51
Rear Swinging Arm
52
Tail Lamp
53
Transmission
54
Turn Signal Lamp
55
Under Cowling
56
Wiring Harness
57
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