Superior IO-360 SERIES Manuals

Manuals and User Guides for Superior IO-360 SERIES. We have 3 Superior IO-360 SERIES manuals available for free PDF download: Overhaul Manual, Maintenance Manual, Installation & Operation Manual

Superior IO-360 SERIES Overhaul Manual (182 pages)

Brand: Superior | Category: Engine | Size: 4.78 MB

Table of Contents
11
Abbreviations
15
About this Manual
15
Consumable Materials
17
Continued Airworthiness
19
Engine Model Number Designation
19
Manufacturer's General Specifications
21
72-00-03.10 Excessive Oil Consumption
39
- Troubleshooting
  39
- Break-In Procedures
  42
- Prior to Break-In Start-Up
  43
- Special Tools and Equipment
  43
- Post Break-In Procedures
  44
- 72-00-05.1 Equipment and Materials List
  45
- General
  45
Disassembly Materials
47
Equipment Required for Cleaning
53
- 72-00-07.2 Materials Required for Cleaning
  53
Inspection Materials
57
- 72-00-08.2 Special Tools and Equipment
  57
  - General
    57
  - Table 72-00-08.1
    57
  - General Inspection Procedures
    58
- Accessory Housing
  60
- Crankcase Bearing and Flange Surfaces
  61
  - Cylinder Head
    62
  - Cylinder Barrel Dimensional Inspections
    63
- Cylinder Assembly
  64
- Piston Assembly
  65
- Piston Rings and Lands
  66
- Valve Rockers
  67
- Valve Train
  68
  - Crankshaft
    69
  - Camshaft Inspection
    70
- Camshaft Assembly
  71
Assembly Materials
73
Crankcase Assembly
80
Crankcase Attaching Hardware
89
Crankcase Attaching Hardware (Cont'D.)
90
Cylinder Valve Train and Spring Assembly
94
Piston Assembly to Connecting Rod
95
Cylinder Assembly and Head Oil Drain Line
97
Piston Assembly with Ring Compressor Tool
98
Cylinder Base Nuts Sequence of Tightening
99
Idler Gear and Tachometer Shaft Assemblies
102
Idler Gear and Tachometer Shaft Assemblies (Cont'D.)
103
Accessory Drive Gear Arrangement
104
Accessory Housing
107
Accessory Housing Gasket Trimming
109
Oil Sump and Induction System
112
Oil Level Gage
113
Induction System
114
Engine Accessory Assembly Installation
118
Fuel Pump
119
Propeller Governor Adapter
121
Propeller Governor Oil Line
122
Fuel Injection Servo Installation
127
Fuel Injection Manifold Installation
128
Storage after Assembly
130
Starter Ring Gear Alignment
132
Alternator Installation
133
Equipment and Materials List
135
- Preparing Engine for Service
  135
- Crush Type Gasket Tightening Angles
  137
- Dimensional Limits
  137
- Service Limits
  137
- Torque Limits
  139
- Storage Materials
  141
  - Temporary Storage
    142
  - Returning an Engine to Service after Storage
    143
  - Repair Procedures
    145
- List of Repairs
  146
- Consumable Materials for Paint Procedures
  155
- Cylinder Interior Resurface Crosshatch
  160
- Exhaust Valve Seat Standard and Oversize Dimensions
  164
- Intake Valve Seat Standard and Oversize Dimensions
  164
- Exhaust Valve Guide Standard and Oversize Dimensions
  165
Intake Valve Guide Standard and Oversize Dimensions
165

Superior IO-360 SERIES Maintenance Manual (114 pages)

Brand: Superior | Category: Engine | Size: 2.77 MB

General Information

2
Revision History
3
Safety Advisory
5
Table of Contents
7
List of Figures
11
List of Tables
13
Introduction

15
Description and Operation

17
- General Description
  17
- Continued Airworthiness
  17
- Model Designations
  17
- Engine Components General Description
  17
Engine Model Number Designation

18
- Specifications
  19
- General Specifications
  19
- Accessory Drive Specifications
  19
02-00-00.4 Primary Engine Accessories

21
02-00-00.3 Manufacturer's

21
- Features and Operating Mechanisms
  21
O-360 Engine Front View

21
O-360 Engine Left Side View

21
O-360 Engine Top View

21
O-360 Engine Rear View

21
- Illustrated Views of the Engine
  21
- Secondary Engine Accessories
  21
Airworthiness Limitations Section

31
- Mandatory Replacement Time
  31
- Mandatory Inspection Intervals
  31
Scheduled Inspection and Maintenance

33
- General
  33
- Scheduled Inspection and Maintenance Intervals
  33
- Hour Inspection
  35
2000 25 Hour Inspection

37
- 100 Hour or Annual Inspection
  37
- 500 Hour Inspection
  40
- Recommended TBO
  40
- Recommended Accessory Replacement
  40
- Unscheduled Inspection and Maintenance
  41
- Engine Section
  
  43
  - General
    43
  - Testing and Fault Isolation
    45
    
    General
    45
    
    Troubleshooting
    45
    
    Abnormal Operation Troubleshooting Procedures
    45
    
    Engine will Not Start
    46
    
    Rough Idling
    46
    
    Engine Not Able to Develop Full Power
    46
    
    Rough Engine Operation
    47
    
    Low Oil Pressure on Engine Gage
    47
    
    High Oil Temperature
    48
    
    Excessive Oil Consumption
    48
72-00-01.3 Rough Idling

46
72-00-01.6 Low Power & Engine Runs Rough

47
- Engine Removal
  49
  - General
    49
  - Removal
    49
  - Preservation
    49
- Engine Disassembly
  51
  - General
    51
72-00-07.1 Equipment Required for Cleaning

53
72-00-05.1 Equipment and Materials List

53
- Cleaning
  53
  - General
    53
  - Cleaning Instructions
    53
  - Overall Engine Cleaning
    53
  - Spark Plugs and Electrical Components
    53
  - Equipment Required for Cleaning
    53
  - Materials Required for Cleaning
    53
  - Oil System Components
    54
  - Degreasing
    54
  - Decarbonizing
    54
  - Corrosion Removal
    55
  - Parts Preservation and Corrosion Prevention
    55
- Engine Assembly
  57
  - General
    57
- Engine Installation
  59
  - General
    59
  - Preparing Engine for Service
    59
  - Installation of Engine
    59
  - Torques, Fits, and Clearances
    61
    
    General
    61
    
    Service Limits
    61
    
    Dimensional Limits
    62
72-00-11.2 Backlash and End Clearance Limits

63
72-00-11.1 Dimensional Limits

63
- Torque Limits
  63
72-00-11.4 Valve Spring Dimensional Limits

64
- Crush Type Gasket Tightening Angles
  64
Preservation and Storage

65
- General
  65
- Preservation and Storage Materials
  65
- Temporary Storage
  66
- Indefinite Storage
  67
- Returning an Engine to Service after Storage
  67
13 Repair Procedures

69
- General
  69
- Servicing
  
  71
  - General
    71
  - Fuels
    71
  - Lubricants
    71
  - Consumables
    72
Front Section General

72
- Starter
  73
Starter Installation

74
- Alternator
  75
Alternator Installation

75
- Propeller Governor System
  78
00 Cylinder Section

81
- General
  81
- Cylinder Replacement
  81
Assembled Cylinders

83
72-30-00.4 Cylinder Base Nut Tightening Sequence

87
72-30-00.3 Piston Ring Compressor

87
72-30-00.2 Piston Pin and Piston Assembly

87
Installation of Pushrods

87
72-30-00.6 Rocker Arm and Pushrod Assembly

89
Intercylinder Baffle Assembly

89
- Cylinder Break-In Procedures
  90
00 Lubrication Section

93
- General
  93
Oil System Schematic

95
72-50-00.2 Oil Filter and Adapter Assembly

97
Oil Sump Assembly

97
Engine Fuel System

99
- General
  99
- Fuel System Leaks
  99
72-50-00.4 Oil Pressure Relief Valve

100
Engine Fuel Pump Assembly

100
- Fuel Pump Replacement
  101
- Fuel Screen
  101
00 Fuel Injection System

103
- Fuel Injector Nozzle Cleaning
  103
Carburetion System

105
- Idle Speed and Mixture Adjustment
  105
- Primer Nozzle Cleaning
  105
Ignition Section

107
- General
  107
- Magneto Replacement
  107
- Ignition Harness Replacement
  108
Magneto Components

109
Timing Diagram

110
Appendix

113

Superior IO-360 SERIES Installation & Operation Manual (114 pages)

Brand: Superior | Category: Engine | Size: 3.65 MB

Table of Contents
3
Revision History

5
List of Figures

6
Introduction

8
Chapter 1 Engine Description

10
- General Description
  10
- Continued Airworthiness
  10
- Model Designations
  10
- Engine Components General Description
  12
- Features and Operating Mechanisms
  22
Chapter 2 Airworthiness Limitations

23
Chapter 3 Aircraft / Engine Integration Considerations

24
- General
  24
- Induction System
  24
- Fuel System
  27
- Engine Cooling
  30
- Exhaust
  32
- Lubrication System
  35
- Propeller Attachment
  38
- Electrical System
  39
- Firing Order
  40
- Engine Controls
  41
- Engine Accessories
  43
- Engine Mounting
  45
Chapter 4 Engine Installation

51
- General Instructions
  51
- Preparing Engine for Service
  51
- Installation of Engine
  52
- Instrumentation Connections
  52
Chapter 5 Special Procedures

53
- General Break in Procedures
  53
- Special Tools and Equipment
  53
- Break in Procedures
  53
- General Inspection Check
  55
- Daily Pre Flight Inspection
  55
Chapter 6 Normal Operating Procedures

56
- General
  56
- Engine Operation and Limits
  56
- Operation Instructions
  56
Chapter 7 Abnormal Operating Procedures

66
- General
  66
- Engine will Not Start
  66
- Rough Idling
  66
- Engine Not Able to Develop Full Power
  66
- Rough Engine Operation
  66
- Low Power and Engine Runs Rough
  66
- Low Oil Pressure on Engine Gage
  69
- High Oil Temperature
  69
- Excessive Oil Consumption
  69
Chapter 8 Servicing Requirements

70
- General
  70
- Lubricants
  70
- Fuels
  71
- Consumables
  71
Chapter 9 Engine Preservation and Storage

72
- Temporary Storage
  72
- Indefinite Storage
  73
- Inspection Procedures
  73
- Returning an Engine to Service after Storage
  74
Appendix A O-360 Model Specification Data

76
Appendix B IO-360 Model Specification Data

96
- Fuel Injector
  103

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More Superior Manuals

Superior IO-360 SERIES Manuals

Superior IO-360 SERIES Overhaul Manual (182 pages)

Table of Contents

Superior IO-360 SERIES Maintenance Manual (114 pages)

Table of Contents

General Information

Introduction

Description and Operation

Engine Model Number Designation

02-00-00.4 Primary Engine Accessories

02-00-00.3 Manufacturer's

O-360 Engine Front View

O-360 Engine Left Side View

O-360 Engine Top View

O-360 Engine Rear View

Airworthiness Limitations Section

Scheduled Inspection and Maintenance

2000 25 Hour Inspection

Engine Section

72-00-01.3 Rough Idling

72-00-01.6 Low Power & Engine Runs Rough

72-00-07.1 Equipment Required for Cleaning

72-00-05.1 Equipment and Materials List

72-00-11.2 Backlash and End Clearance Limits

72-00-11.1 Dimensional Limits

72-00-11.4 Valve Spring Dimensional Limits

Preservation and Storage

13 Repair Procedures

Servicing

Front Section General

Starter Installation

Alternator Installation

00 Cylinder Section

Assembled Cylinders

72-30-00.4 Cylinder Base Nut Tightening Sequence

72-30-00.3 Piston Ring Compressor

72-30-00.2 Piston Pin and Piston Assembly

Installation of Pushrods

72-30-00.6 Rocker Arm and Pushrod Assembly

Intercylinder Baffle Assembly

00 Lubrication Section

Oil System Schematic

72-50-00.2 Oil Filter and Adapter Assembly

Oil Sump Assembly

Engine Fuel System

72-50-00.4 Oil Pressure Relief Valve

Engine Fuel Pump Assembly

00 Fuel Injection System

Carburetion System

Ignition Section

Magneto Components

Timing Diagram

Appendix

Superior IO-360 SERIES Installation & Operation Manual (114 pages)

Table of Contents

Revision History

List of Figures

Introduction

Chapter 1 Engine Description

Chapter 2 Airworthiness Limitations

Chapter 3 Aircraft / Engine Integration Considerations

Chapter 4 Engine Installation

Chapter 5 Special Procedures

Chapter 6 Normal Operating Procedures

Chapter 7 Abnormal Operating Procedures

Chapter 8 Servicing Requirements

Chapter 9 Engine Preservation and Storage

Appendix A O-360 Model Specification Data

Appendix B IO-360 Model Specification Data

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