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SDAA 25-100
Sterling SDAA 25-100 Manuals
Manuals and User Guides for Sterling SDAA 25-100. We have
2
Sterling SDAA 25-100 manuals available for free PDF download: User Manual
Sterling SDAA 25-100 User Manual (63 pages)
Small Dryer With AP-1 Controls
Brand:
Sterling
| Category:
Dryer
| Size: 1.31 MB
Table of Contents
Shipping Information
2
Table of Contents
3
Chapter 1: Safety
6
How to Use this Manual
6
Safety Symbols Used in this Manual
6
Safety Tag Information
7
Dryer Safety Tags
7
Warnings and Precautions
7
Responsibility
8
General Responsibility
8
Operator Responsibility
9
Maintenance Responsibility
10
Reporting a Safety Defect
10
Chapter 2: Functional Description
11
Models Covered in this Manual
11
General Description
11
The Drying System
11
What Is Desiccant
11
The Process/Regeneration Cycle
11
Standard Features
12
Mechanical Features
12
Electrical Features
12
Controller Features
12
Options
13
Safety Devices and Interlocks
13
Safety Circuit Standards
13
Fail Safe Operation
14
Safety Device Lock-Outs
14
Chapter 3: Installation
15
Uncrating the Equipment
15
Rigging and Placing the Dryer
15
Electrical Connections
17
Setup Procedures
18
Checking for Proper Blower Rotation
18
Drying Hopper Air Trap Considerations (if Equipped)
18
Installing the Optional Aftercooler
18
Initial Start-Up
19
Pre-Startup Checks
19
Starting up the Dryer
19
Auto-Tuning the Dryer
19
Shutting down the Dryer
20
Chapter 4: Operation
21
Controller Description and Operation
21
Identifying Control Panel Components for the AP-1 Controller
21
Disconnect Switch
21
Control Power Switch
21
Touch Screen
21
Alarm Horn & Light
21
Process Air Temperature Controller
22
Startup Screen
22
Main Menu Screen
23
Dryer Status Screen
23
Start Button
24
Dryer Menu Screen
25
Dryer Status
25
Dryer Setup
25
Dryer Setup (Screen 1 of 3) Process Temperature High&Low Alarm
25
Dryer Setup (Screen 2 of 3) Choosing Degree F or Degree C
26
Dryer Setup (Screen 3 of 3) Process Return Air Temperature
26
Overdry Protection Setup
26
Screen 1 of 2 (Enable or Disable the Feature)
26
Screen 2 of 2 (Overdry Protection Parameter Settings)
27
Alarms
28
Auto Tune
28
Dew Pt Setup
29
Auto Start
29
Main Menu
30
Help Menu
30
System Menu
31
System Setup
31
Set Clock
32
Set Auto Start Clock
32
Set Alarm Clock
33
Hour Meters
33
Input Status
34
Output Status
34
System Setting
34
Service Menu
35
Alarm Screens
35
Redundant Safety Controller Display
36
Setting the Redundant Safety Controller
36
Restoring the WATLOW Redundant Safety Controller to Factory Setup
37
4-2 System Operation Procedures
38
Shutting down the Dryer
39
Chapter 5: Maintenance
40
Preventative Maintenance Schedule
40
Preventative Maintenance
41
Servicing Process Air Filters
41
Servicing the Dew Point Monitor
42
Corrective Maintenance
43
Symptoms of Worn Desiccant
43
Replacing Worn Desiccant
43
Replacing the Regeneration Heater
45
Replacing the Process Heater
45
Replacing/Cleaning the Cooling Coils
46
Chapter 6: Troubleshooting
48
Introduction
48
Determining Temperature Controller Errors or Sensor Errors
54
Using a Thermocouple
54
Chapter 7: Appendix
55
Warranty
55
Warranty Specifications
55
Warranty Restrictions
55
Warranty Liabilities
55
Customer Responsibilities
56
Optional Components
56
Technical Specifications
56
Annex B Information
56
Aftercooler Design Specifications
57
Drawings and Diagrams
57
Spare Parts List
60
Returned Material Policy
62
Credit Returns
62
Warranty Returns
62
Dryer Identification (Serial Number) Tag
62
Technical Assistance
63
Parts Department
63
Service Department
63
Sales Department
63
Contract Department
63
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Sterling SDAA 25-100 User Manual (60 pages)
15-60 cfm Dehumidifying Dryers
Brand:
Sterling
| Category:
Dehumidifier
| Size: 1.1 MB
Table of Contents
Table of Contents
3
Chapter 1: Safety
6
How to Use this Manual
6
Safety Symbols Used in this Manual
6
Warnings and Precautions
7
Responsibility
8
General Responsibility
8
Operator Responsibility
9
Maintenance Responsibility
10
Reporting a Safety Defect
10
Chapter 2: Functional Description
12
Models Covered in this Manual
12
General Description
12
What Is Desiccant
13
The Process/Regeneration Cycle
13
Standard Features
13
Mechanical Features
13
Electrical Features
13
Controller Features
14
Options
14
Safety Devices and Interlocks
14
Chapter 3: Installation
16
Uncrating the Equipment
16
Rigging and Placing the Dryer
16
Recommended Dryer Lifting Hardware
19
Electrical Connections
20
Setup Procedures
21
Checking for Proper Blower Rotation
21
Making Dryer/Drying Hopper Process Air Connections
21
Drying Hopper Air Trap Considerations
22
Optional Aftercooler
22
Initial Start-Up
23
Pre-Startup Checks
23
Starting up the Dryer
23
Auto-Tuning the Dryer
23
Shutting down the Dryer
24
Chapter 4: Operation
25
Start-Up
25
Controller Description and Operation
26
Identifying Control Panel Indicator Lights and Switches for the Standard Controller
26
Process Air Temperature Controller
27
Setting the Process Air Temperature
28
Restoring the Process Air Temperature Controller (E5CN) to Factory Settings
29
Process Air Dew Point Display
32
Setting the High Dew Point Alarm
32
Restoring the Process Air Dew Point Meter (E5CK) to Factory Setup
32
Redundant Safety Controller Display
33
Setting the Redundant Safety Controller
33
Restoring the WATLOW Redundant Safety Controller to Factory Setup
33
Dryer Operation Procedures
35
Controller Operation (Without Optional Alarm Horn & Reset Button)
35
Controller Operation (with Optional Alarm Horn & Reset Button)
38
Alarm Display Messages
40
Auto-Tuning the Dryer
41
Shutting down the Dryer
41
Chapter 5: Maintenance
42
Preventative Maintenance Schedule
42
Preventative Maintenance
43
Servicing Process Air Filters
43
Servicing the Dew Point Monitor
44
Corrective Maintenance
45
Symptoms of Worn Desiccant
45
Replacing Worn Desiccant
46
Replacing the Process Heater
48
Chapter 6: Troubleshooting
49
Introduction
49
Determining Temperature Controller Errors or Sensor Errors
52
Using a Thermocouple
52
Using a Platinum Resistance Thermometer
52
Chapter 7: Appendix
53
Warranty
53
Warranty Specifications
53
Warranty Restrictions
53
Warranty Liabilities
54
Customer Responsibilities
54
Optional Components
54
Technical Specifications
55
Annex B Information
55
Aftercooler Design Specifications
56
Drawings and Diagrams
56
Spare Parts List
56
Returned Material Policy
58
Credit Returns
58
Warranty Returns
58
Safety Tag Information
58
Dryer Safety Tags
58
Dryer Identification (Serial Number) Tag
59
Technical Assistance
60
Parts Department
60
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