Sears Free spirit 8081 Manuals

Manuals and User Guides for Sears Free spirit 8081. We have 1 Sears Free spirit 8081 manual available for free PDF download: Repair Manual

Sears Free spirit 8081 Repair Manual

Sears Free spirit 8081 Repair Manual (115 pages)

Moped

Brand: Sears | Category: Scooter | Size: 35.32 MB

Table of Contents

Table of Contents
2
Section I
3
Lubrication and Maintenance
4
Routine Maintenance Chart
4
Recommended Lubricants
5
Lubrication and Maintenance Procedures
6
- Checking Spark Plugs
  7
- Decarbonizing the Engine
  7
- Cylinder Head and Piston Head
  7
- Exhaust Port
  8
- Cleaning the Muffler
  8
- Cleaning the Main Jet, Needle Jet and Float Chamber
  9
- Cleaning the Air Cleaner
  9
- Cleaning the Carburetor
  9
- Cleaning the Fuel Pipes and Lines
  9
- Adjusting the Idling Speed
  10
- Adjust the Play of the Throttle Control Cable
  10
- Exploded View of the Carburetor
  10
- Checking the Ignition System
  11
- Contact Breaker Points Gap
  11
- Checking Drive Chain Tension
  11
- Adjusting the Starting Lever
  11
- Checking the Brakes
  12
- Rear Brake
  12
- Brake Linings
  12
- Removing the Front Wheel
  13
- Retighten Nuts und Bolts
  13
- Replacing the Headlight Bulb
  14
- Replacing Rear Light Bulb and Stop Light Bulb
  14
- Changing Tires
  14
- Removal of Tire and Tube
  15
- Tire Mounting
  15
Section II - Engine, Clutch, Reduction Gear
16
Technical Data
20
Section VIII - Technical Data
21
- Fuel Consumption
  22
- Engine Lubrication
  22
- 1 Speed Automatic Engine-50-CC View
  23
- Dismantling the Engine
  24
- Engine Removal
  24
- Engine Disassembly
  24
- Engine Specifications and Tolerances
  27
- Assembling the Engine
  29
Re-Assembly
29
- Ignition System
  32
- Installation of Engine
  33
- Install Exhaust System
  33
- Engine Won't Start
  34
- No Spark
  34
- Engine Kicks Back and Backfires
  34
Trouble Shooting
34
Exhaust System
41
Trouble Shooting
45
Intake Silencer View
47
Rear Fork
47
Shock Absorbers
47
Intake Silencer Parts List
48
Front Fork
48
Steering Head
48
- Exhaust View
  49
- Exhaust Parts List
  50
Trouble Shooting
50
- Magneto Generator View
  51
- Magneto Generator Parts List
  52
Front and Rear Hubs
53
Fuel Tank, Fuel Tab View
55
Trouble Shooting
55
Fuel Tank, Fuel Tab Parts List
56
Trouble Shooting
58
Frame, Saddle, Seat, Luggage Carrier View
59
Wiring Diagram
59
- Frame, Saddle, Seat, Luggage Carrier Parts List
  60
- Mudguards View
  63
Assembly Tolerances
63
Mudguards Parts List
64
Metric Conversion Table
64
Index
66
- Chain Guard (Fairings) View
  67
- Chain Guard (Fairings) Parts List
  68
Parts Manual
68
- Prop Stand View
  69
- Prop Stand Parts List
  70
- Pedals, Chains, Chain Tensioner View
  71
- Pedals, Chains, Chain Tensioner Parts List
  72
- Rear Wheel Suspension View
  73
- Rear Wheel Suspension Parts List
  74
- Front Fork with Steering View
  75
- Front Fork with Steering Parts List
  76
- Handlebar and Controls View
  79
- Handlebar and Controls Parts List
  80
- Cables View
  83
- Cables Parts List
  84
- Front Wheel View
  85
- Front Wheel Parts List
  86
- Rear Wheel View
  93
- Rear Wheel Parts List
  94
- Headlamp, Tail-, Stoplight, Rattle, Harness View
  101
- Headlamp, Tail-, Stoplight, Rattle, Harness Parts List
  102
- Speedometer with Speedometer Drive View
  107
- Speedometer with Speedometer Drive Parts List
  108
- Tools, Pump View
  109
- Tools, Pump List
  110

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