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XGB 1600 Series
Perkins XGB 1600 Series Manuals
Manuals and User Guides for Perkins XGB 1600 Series. We have
1
Perkins XGB 1600 Series manual available for free PDF download: Operation And Maintenance Manual
Perkins XGB 1600 Series Operation And Maintenance Manual (92 pages)
1600 Series Industrial Engine
Brand:
Perkins
| Category:
Engine
| Size: 1.92 MB
Table of Contents
Table of Contents
3
Important Safety Information
2
Table of Contents
3
Foreword
4
California Proposition 65 Warning
4
Literature Information
4
Maintenance Intervals
4
Safety Section
5
Safety Messages
5
General Hazard Information
7
Pressurized Air and Water
8
Asbestos Information
9
Containing Fluid Spillage
9
Fluid Penetration
9
Burn Prevention
10
Dispose of Waste Properly
10
Induction System
10
Fire Prevention and Explosion Prevention
11
Fire Extinguisher
12
Lines, Tubes, and Hoses
12
Crushing Prevention and Cutting Prevention
13
Mounting and Dismounting
13
High Pressure Oil Lines
13
Before Starting Engine
14
Engine Starting
15
Engine Stopping
15
Electrical System
15
Engine Electronics
16
Grounding Practices
16
Product Information Section
17
General Information
17
Product Description
20
Product Identification Information
22
Engine Identification
22
Emissions Certification Film
24
Record for Reference
25
Reference Information
25
Operation Section
26
Lifting and Storage
26
Level "A
26
Level "B
26
Level "C
26
Product Lifting
26
Product Storage
26
Features and Controls
27
Alarms and Shutoffs
27
Engine Alarms
27
Engine Shutoffs
27
Gauges and Indicators
27
Monitoring System
28
Wiring Harness
37
Engine Diagnostics
38
Fault Logging
38
Engine Starting
39
Cold Weather Starting
39
Starting the Engine
40
After Starting Engine
41
Starting with Jump Start Cables
41
Engine Operation
42
Fuel Conservation Practices
42
Cold Weather Operation
43
Recommendations for the Coolant
43
Fuel and the Effect from Cold Weather
44
Fuel Filter
45
Fuel Related Components in Cold Weather
45
Fuel Tanks
45
Engine Stopping
46
After Stopping Engine
46
Emergency Stopping
46
Stopping the Engine
46
Maintenance Section
47
Refill Capacities
47
Cooling System
47
Lubrication System
47
Diesel Fuel Characteristics
49
Biodiesel Fuel
51
Engine Oils
54
General Lubricant Information
54
General Coolant Information
55
Coolant Recommendations
56
Elc Cooling System Maintenance
57
Maintenance Recommendations
60
Coolant System
60
Engine Oil
60
Fuel System
60
System Pressure Release
60
Severe Service Application
61
Environmental Factors
62
Incorrect Maintenance Procedures
62
Incorrect Operating Procedures
62
Maintenance Interval Schedule
63
Every 500 Service Hours or 1 Year Aftercooler Core - Inspect/Clean/Test
64
Every 3000 Service Hours Alternator - Inspect
64
When Requi Red
65
Battery - Replace
65
Alternator and Fan Belts - Replace
65
Battery or Battery Cable - Disconnect
66
Every 250 Service Hours or 1 Year Battery Electrolyte Level - Check
66
Every 500 Service Hours Belt - Inspect
67
Belt Tensioner - Check
67
Every 3000 Service Hours or 2 Years Coolant (Commercial Heavy-Duty) - Change
67
Every 6000 Service Hours or 3 Years Coolant (ELC) - Change
69
Daily
71
Coolant Level - Check
71
Cooling System Supplemental Coolant Additive (SCA) - Test/Add
71
Add the Sca, if Necessary
71
Test for Sca Concentration
71
Driven Equipment - Check
72
Crankshaft Vibration Damper - Inspect
72
Engine - Clean
73
Engine Air Cleaner Element (Single Element) - Inspect/Clean/Replace
73
Engine Air Cleaner Service Indicator - Inspect
74
Engine Air Precleaner - Check/Clean
74
Engine Oil Level - Check
74
Every 2000 Service Hours Engine Mounts - Inspect
74
Engine Oil and Filter - Change
75
Drain the Engine Lubricating Oil
75
Every 400 Service Hours
76
Engine Oil and Filter - Change
76
Fill the Oil Pan
76
Replace the Oil Filter
76
Engine Valve Lash - Check
77
Fuel System - Prime
78
Fan Clearance - Check
78
Fuel System Primary Filter - Clean/Inspect
79
Priming with Leak off Tool
79
Replace
80
Fuel System Secondary Filter - Replace
80
Fuel System Water Separator - Check/Drain
81
Fuel Tank Water and Sediment - Drain
81
Hoses and Clamps - Inspect/Replace
82
Fuel Storage Tanks
82
Replace the Hoses and the Clamps
82
Radiator - Clean
83
Starting Motor - Inspect
83
Turbocharger - Inspect
83
Removal and Installation
84
Walk-Around Inspection
84
Cleaning and Inspecting
84
Water Pump - Inspect
85
Warranty Section
86
Warranty Information
86
Index Section
87
Index
87
Table of Contents
88
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