Perkins T6.3544 Manuals

Manuals and User Guides for Perkins T6.3544. We have 1 Perkins T6.3544 manual available for free PDF download: Workshop Manual

Perkins T6.3544 Workshop Manual (160 pages)

Diesel

Brand: Perkins | Category: Engine | Size: 5.85 MB

Contents
2
Engine Number Location
4
Safety Precautions
5
Asbestos Joints
5
Engine Photographs
6
View of Fuel Pump Side of 6.3544 Engine
7
View of Camshaft Side of 6.3544 Engine
7
View of Fuel Pump Side of T6.3544 Engine
8
View of Camshaft Side of T6.3544 Engine
8
View of Fuel Pump Side of T6.3544CC (Air Charge Cooled) Engine
9
View of Camshaft Side of T6.3544CC (Air Charge Cooled) Engine
9
Technical Data
10
Manufacturing Data and Dimensions
13
Fuel Injection Pump Static Checking Angles
21
Technical Data: Atomisers
22
Technical Data: Electrical System
22
Service Wear Limits
23
Fault Finding
24
Fault Finding Chart
25
Key to Fault Finding Chart
25
Cylinder Head
26
To Remove the Cylinder Head
27
To Fit the Cylinder Head
28
"No Hot Torque" Method to Tighten Cylinder Head Fasteners
29
To Check or Adjust Valve Tip Clearances
30
To Remove Valves
30
Valve Assembly
30
To Fit Valves
30
Valve Guides
31
Cylinder Head Overhaul
31
Valves and Valve Seats
31
Valve Seat Inserts
32
Valve Springs
32
Rocker Shaft Assembly
33
Push Rods
33
Breather Vent Value
33
Pistons and Connecting Rods
34
To Remove Piston and Rod Assembly
35
To Remove Pistons and Rings from Connecting Rods
35
Pistons and Connecting Rods: Inspection
36
Pistons and Connecting Rods: to Renew Small End Bush
36
To Check Piston Ring Gaps
36
To Assembly Pistons and Connecting Rods
36
To Fit Piston Rings
37
To Fit Piston and Connecting Rod
38
Cylinder Block and Liners
40
To Renew Service Cylinder Liners
41
Crankshaft and Main Bearings
43
To Renew Thrust Washers
44
To Remove Crankshaft
44
Crankshaft Regrinding
45
To Fit Crankshaft
46
Crankshaft Rear Oil Seal
48
To Fit Oil Seal in Its Housing
49
To Fit Oil Seal and Housing
49
Timing Case and Drive
50
To Remove Timing Case, Camshaft Gear and Auxiliary Drive Gear
51
To Renew Crankshaft Front Oil Seal
51
To Refit Timing Case, Camshaft Gear and Auxiliary Drive Gear
52
To Remove Idler Gears and Hubs
53
To Refit Idler Gears and Hubs
53
To Remove Camshaft and Tappets
53
To Replace Camshaft and Tappets
53
To Remove Auxiliary Drive Shaft and Fuel Pump Drive Shaft
54
To Refit Auxiliary Drive Shaft and Fuel Pump Drive Shaft
55
Auxiliary Drive Spray Tube
55
Checking the Timing Gear Backlash
55
Timing
56
Timing Marks
57
How to Set the Accurate TDC Position of Number 1 Piston
57
To Reset Engine Timing
58
How to Check the Basic Timing (CAV and Bosch Fuel Injection Pumps)
58
Basic Timing of the Fuel Injection Pump
58
How to Check the Engine Check Angle (with Churchill Tool MS.67B)
59
How to Check the Timing of a CAV Fuel Injection Pump
60
How to Check the Timing of a Bosch Fuel Injection Pump
61
How to Check the Mark Angle of the Fuel Injection Pump (with Churchill Tool MS.67B)
62
Checking Valve Timing
62
Lubricating System
63
Oil Circulation
65
To Remove/Replace Sump
65
Oil Strainer
65
To Remove/Dismantle Oil Pump
65
Inspection of Oil Pump
66
To Re-Assemble and Refit Oil Pump
66
To Remove and Dismantle the Pressure Relief Valve Assembly
66
To Assemble and Refit the Pressure Relief Valve Assembly
66
Oil Coolers
67
To Remove Oil Cooler
67
To Dismantle Oil Cooler
67
To Re-Assemble Oil Cooler
67
To Test an Oil Cooler
69
Adaptor-Cooler to Cylinder Block
69
To Refit Oil Cooker
69
To Renew Lubricating Oil Filter Element
70
Cooling System
71
Cooling System: Fan Belts
72
To Drain the Cooling System
73
To Remove and Refit Thermostats
73
To Test the Thermostats
73
To Remove Water Pump
74
To Dismantle Water Pump
74
To Re-Assemble Water Pump
74
To Fit the New Water Seal
75
Ceramic Seals
75
To Refit Water Pump
75
Piston Cooling Jets
76
To Remove/Refit Piston Cooling Jets
76
Nozzle Positioning
76
Charge Cooler (Integral Air/Water)
77
Air Filters and Fuel System
78
Air Cleaners
79
Dry Type Two Stage "Cyclopac"
79
Dry Type Two Stage "Cyclone"
80
Dry Type Two Stage "Duo-Dry"
80
Dry Type, Multi-Element "Rotopamic"
80
Oil Bath Air Cleaner
81
Air Charge Cooling
81
Fuel Filters
81
To Renew Fuel Filter Elements
81
Pressure Checking of Fuel Lift Pumps
82
To Remove and Fit Fuel Lift Pump
82
To Dismantle Fuel Lift Pump
82
To Re-Assemble the Fuel Lift Pump
82
Fuel Injection Pump
83
To Remove the Fuel Injection Pump
83
To Fit the Fuel Injection Pump
83
Maximum Speed Setting
84
Idling Speed Setting
84
Atomisers
84
How to Eliminate Air from the Fuel System
85
Thermostat
86
Thermostat Failure
86
Flywheel and Flywheel Housing
87
To Remove/Refit the Flywheel
88
Flywheel Ring Gear
88
Flywheel Alignment
88
To Remove/Refit the Flywheel Housing
88
Turbocharger
90
Turbocharger: Maintenance
91
Turbocharger: Fault Diagnosis
91
Turbocharger: Reconditioning
91
Holset 3LD: Dismantling
92
Holset 3LD: Cleaning Procedure
93
Holset 3LD: Internal Parts Inspection
93
Holset 3LD: Re-Assembly
93
Holset 3LD: Schedule of Tolerances
93
Airesearch T-04B: Dismantling
94
Airesearch T-04B: Cleaning
94
Airesearch T-04B: Internal Parts Inspection
95
Airesearch T-04B: Re-Assembly
95
Schwitzer 3LM and S.76: Dismantling
95
Schwitzer 3LM and S.76: Cleaning
96
Schwitzer 3LM and S.76: Parts Inspection
96
Schwitzer 3LM and S.76: Re-Assembly
97
Turbocharger: Installation Check List
98
Alternator and Starter Motor
99
Alternator: Precautions
100
Alternator: Maintenance
100
Alternator: Fault Finding on AC5
100
Testing the 17ACR, 18ACR, 25ACR and A133/65 in Position
101
Alternator Output Test with Regulator Inoperative
101
Regulator Test
101
Starter Motor Model M50: Testing on the Application
102
Starter Motor Model M50: Maintenance: Brush Gear and Commutator
102
Starter Motor Model CA45: Testing on the Application
103
Starter Motor Model CA45: Maintenance: Brush Gear and Commutator
103
Compressor
104
Compressor: Preventive Maintenance
105
To Remove/Replace Compressor
105
Clayton Dewandre SC6 Compressor
105
Clayton Dewandre SC6 Compressor: Inspection of Parts
106
Bendix Westinghouse Twin 9 Compressor: to Dismantle
107
Bendix Westinghouse Twin 9 Compressor: to Re-Assemble Compressor
107
Bendix Westinghouse Twin 9 Compressor: Reconditioning
107
Drive Coupling (Holset)
108
Exhauster: Operation
109
Servicing Exhauster
109
Exhauster: Cleaning and Inspection
109
To Remove the Exhauster
109
Exhausters: Overhaul
110
Approved Service Tools
111
Index
114
6.3544M Series Range 4 Series 6 HD Series Marine Diesel Engines
116
6.3544M Series Range 4 Series 6 HD Series Marine Diesel Engines: Contents
118
View of Fuel Pump Side of 6.3544M Engine
119
View of Camshaft Side of 6.3544M Engine
119
View of Fuel Pump Side of T6.3544M Engine
120
View of Camshaft Side of T6.3544M Engine
120
Front View of HT6.3544M Engine
121
Rear View of HT6.3544M Engine
121
6.3544M Series Engines: General Data
123
6.3544M Series Engines: Fuel Injection Pump Static Checking Angles
124
6.3544M Series Engines: to Remove the Cylinder Head
125
6.3544M Series Engines: to Fit the Cylinder Head
125
6.3544M Series Engines: 'No Hot Torque' Method to Tighten Cylinder Head Fasteners
127
6.3544M Series Engines: Valve Springs
127
6.3544M Series Engines: Manifolds
128
6.3544M Series Engines: Valve Springs Technical Data
128
6.3544M Series Engines: Pistons and Connecting Rods
129
6.3544M Series Engines: to Fit Piston Rings
129
6.3544M Series Engines: Checking Valve Timing
130
6.3544M Series Engines: Lubrication System
131
6.3544M Series Engines: Oil Circulation
132
6.3544M Series Engines: to Replace Sump
132
6.3544M Series Engines: to Remove Sump
132
6.3544M Series Engines: Oil Strainer
133
6.3544M Series Engines: to Remove Oil Pump
134
6.3544M Series Engines: to Dismantle Oil Pump
134
6.3544M Series Engines: Inspection of Oil Pump
134
6.3544M Series Engines: to Re-Assemble and Refit Oil Pump
134
6.3544M Series Engines: to Remove and Fit Scavenge Pump
135
6.3544M Series Engines: to Dismantle Scavenge Pump
136
6.3544M Series Engines: to Remove and Dismantle the Pressure Relief Valve Assembly
137
6.3544M Series Engines: to Assemble and Refit the Pressure Relief Valve Assembly
137
6.3544M Series Engines: to Test Oil Coolers
137
6.3544M Series Engines: Adaptor - Filter to Cylinder Block
138
6.3544M Series Engines: Lubricating Oil Filter
138
6.3544M Series Engines: to Renew Lubricating Oil Filter Element
138
6.3544M Series Engines: Technical Data: Lubrication
139
6.3544M Series Engines: Cooling System
140
6.3544M Series Engines: Multi-Cooler Operation
140
6.3544M Series Engines: Mani-Cooler Operation
140
6.3544M Series Engines: Fillig the Closed Circuit Cooling System
141
6.3544M Series Engines: to Remove and Refit Thermostats
142
6.3544M Series Engines: Sea Water Pump
142
6.3544M Series Engines: to Dismantle the Sea Water Pump
143
6.3544M Series Engines: to Assemble the Sea Water Pump
144
6.3544M Series Engines: Multi-Cooler Dismantling and Removal
144
6.3544M Series Engines: Cleaning the Multi-Cooler Heat Exchanger Section
144
6.3544M Series Engines: Re-Assembly of Multi-Cooler Heat Exchanger Section
145
6.3544M Series Engines: Mani-Cooler Dismantling and Removal
146
6.3544M Series Engines: Engine Gearbox and Air Charge Coolers
147
6.3544M Series Engines: Re-Assembly of Mani-Cooler Heat Exchanger Section
147
6.3544M Series Engines: Drive Belts
149
6.3544M Series Engines: Technical Data: Oil Cooler/Multi/Mani-Coolers
150
6.3544M Series Engines: Air Filters
151
6.3544M Series Engines: Turbocharger
152
Dismantling H1B Turbocharger
153
Dismantling H2A and H1C Turbocharger
154
6.3544M Series Engines: Turbocharger: Cleaning Procedure
155
6.3544M Series Engines: Turbocharger: Internal Parts Inspection
155
6.3544M Series Engines: to Assemble Turbocharger
155
6.3544M Series Engines: Technical Data: Turbocharger
156
6.3544M Series Engines: Alternator and Starter Motor
157
6.3544M Series Engines: Alternator and Starter Motor: Fault Finding
158
6.3544M Series Engines: 'ON Engine' Fault Finding
159
6.3544M Series Engines: Fitting Starter Motor to Engine
159
6.3544M Series Engines: Alternator and Starter Motor: Technical Data
159

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Perkins T6.3544 Workshop Manual (160 pages)

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