Perkins 404F-22T Manuals

Manuals and User Guides for Perkins 404F-22T. We have 1 Perkins 404F-22T manual available for free PDF download: Operation And Maintenance Manual

Perkins 404F-22T Operation And Maintenance Manual

Perkins 404F-22T Operation And Maintenance Manual (108 pages)

Industrial Engines

Brand: Perkins | Category: Engine | Size: 4.21 MB

Table of Contents

Table of Contents

3
- Operation and Maintenance
  1
- Important Safety Information
  2
- Table of Contents
  3
- Foreword
  4
- Safety Section
  
  5
  - Safety Messages
    5
  - General Hazard Information
    5
    
    Containing Fluid Spillage
    7
    
    Fluid Penetration
    7
    
    Pressure Air and Water
    7
    
    Dispose of Waste Properly
    8
  - Burn Prevention
    9
    
    Induction System
    9
  - Fire Prevention and Explosion Prevention
    10
  - Crushing Prevention and Cutting Prevention
    11
    
    Fire Extinguisher
    11
    
    Lines, Tubes, and Hoses
    11
  - Mounting and Dismounting
    12
  - Before Starting Engine
    12
  - Engine Starting
    12
  - Engine Stopping
    13
    
    Grounding Practices
    13
  - Electrical System
    13
  - Engine Electronics
    14
- Product Information Section
  
  15
  - General Information
    15
    
    Engine with Low Mounted Air Pump
    22
    
    Product Description
    22
    
    Engine Specifications
    23
    
    Electronic Engine Features
    24
    
    Engine Service Life
    24
    
    Aftermarket Products and Perkins Engines
    25
  - Product Identification Information
    26
    
    Emissions Certification Film
    26
    
    Record for Reference
    27
    
    Reference Information
    27
- Operation Section
  
  28
  - Lifting and Storage
    28
    
    Condition for Storage
    28
    
    Product Lifting
    28
    
    Open Cooling System
    29
  - Features and Controls
    30
    
    Alarms and Shutoffs
    30
    
    Gauges and Indicators
    30
    
    Aftertreatment Lamps
    31
    
    Indicators and Lamps
    31
    
    Monitoring System
    32
    
    Sensors and Electrical Components
    33
  - Engine Diagnostics
    43
    
    Diagnostic Lamp
    43
    
    Fault Logging
    43
    
    Configuration Parameters
    44
  - Engine Starting
    45
    
    Cold Weather Starting
    45
    
    Starting the Engine
    46
    
    After Starting Engine
    47
  - Engine Operation
    48
    
    Diesel Particulate Filter Regeneration
    48
    
    Engine Operation and Active Regeneration
    48
    
    Reduction of Particulate Emissions
    48
    
    Regeneration Indicators
    48
    
    Modes of Regeneration
    49
    
    Fuel Conservation Practices
    50
  - Cold Weather Operation
    52
    
    Idling the Engine
    53
    
    Recommendations for the Coolant
    53
    
    Viscosity of the Engine Lubrication Oil
    53
    
    Fuel Filters
    55
    
    Fuel Heaters
    55
    
    Fuel Related Components in Cold Weather
    55
    
    Fuel Tanks
    55
  - Engine Stopping
    56
    
    After Stopping Engine
    56
    
    Emergency Stopping
    56
    
    Stopping the Engine
    56
- Maintenance Section
  
  57
  - Refill Capacities
    57
    
    Cooling System
    57
    
    Lubrication System
    57
    
    General Coolant Information
    58
    
    Coolant Recommendations
    59
    
    Elc Cooling System Maintenance
    60
    
    General Lubricant Information
    62
    
    Engine Oil
    63
    
    Aftermarket Oil Additives
    64
    
    Diesel Fuel Requirements
    65
    
    Diesel Fuel Characteristics
    67
  - Maintenance Recommendations
    70
    
    Coolant System
    70
    
    Fuel System
    70
    
    System Pressure Release
    70
    
    Environmental Factors
    71
    
    Severe Service Application
    71
    
    Incorrect Maintenance Procedures
    72
    
    Incorrect Operating Procedures
    72
Maintenance Interval Schedule

73
- Alternator - Inspect
  73
- Alternator and Fan Belts - Inspect/Adjust
  74
- Battery - Replace
  75
- Battery Electrolyte Level - Check
  75
- Battery or Battery Cable - Disconnect
  76
- Belts - Inspect/Adjust/Replace
  76
- Belts - Inspect/Replace
  77
- Coolant (Commercial Heavy-Duty) - Change
  77
- Coolant (ELC) - Change
  79
- Coolant Level - Check
  80
  - Engines with a Coolant Recovery Tank
    80
  - Engines Without a Coolant Recovery Tank
    81
- Coolant Temperature Regulator - Replace
  82
  - Add the Sca, if Necessary
    82
  - Test for Sca Concentration
    82
- Cooling System Supplemental Coolant Additive (SCA) - Test/Add
  82
- Crankcase Breather (Canister) - Replace
  83
- Diesel Particulate Filter - Clean
  84
- Engine - Clean
  85
- Engine Air Cleaner Element - Replace
  85
- Engine Air Cleaner Service Indicator - Inspect
  85
- Engine Air Precleaner - Check/Clean
  86
- Engine Mounts - Inspect
  86
- Engine Oil Level - Check
  86
  - Test the Service Indicator
    86
- Engine Oil and Filter - Change
  87
  - Drain the Engine Oil
    87
  - Fill the Engine Crankcase
    88
  - Replace the Oil Filter
    88
- Engine Valve Lash - Check
  89
- Fan Clearance - Check
  90
- Fuel Filter (In-Line) - Replace
  90
- Fuel Injector - Test/Change
  91
- Fuel System - Prime
  92
- Fuel System Secondary Filter - Replace
  92
  - Fuel Filter with Canister
    92
  - Drain the Water and the Sediment
    93
  - Fuel Storage Tanks
    93
  - Fuel Tank Water and Sediment - Drain
    93
  - Glow Plugs (ARD Combustion) - Replace
    93
  - Hoses and Clamps - Inspect/Replace
    94
  - Regeneration Devise (Ard)
    94
  - Remove the Glow Plug for the after
    94
  - Replace the Hoses and the Clamps
    94
  - Radiator - Clean
    95
  - Radiator Pressure Cap - Clean/Replace
    96
  - Removal and Installation
    96
  - Starting Motor - Inspect
    96
  - Turbocharger - Inspect
    96
  - Walk-Around Inspection
    97
  - Water Pump - Inspect
    98
- Warranty Section
  
  99
  - Warranty Information
    99
    
    Federal Emission Control Warranty
    99
    
    California Emission Control Warranty Statement
    100
    
    Emissions Warranty Information
    101
- Reference Information Section
  
  103
  - Reference Materials
    103
- Index Section
  
  104
  - Index
    104

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