Nanni Q2400 Series Portable Generator Manuals

Manuals and User Guides for Nanni Q2400 Series Portable Generator. We have 1 Nanni Q2400 Series Portable Generator manual available for free PDF download: User Manual

Nanni Q2400 Series User Manual

Nanni Q2400 Series User Manual (110 pages)

Brand: Nanni | Category: Portable Generator | Size: 2.35 MB

Table of Contents

Q00 Tracked Changes

5
- Q00 Tracked Changes
  3
  - Table of Contents
    5
- S00 Summary
  5
- S01 Introduction
  9
- About this Manual
  10
- Contents & Updates
  10
S02 Safety

11
- A Signal Word
  12
- S02 Safety
  12
- Safety Signals
  12
- Engine - Genset Safety Icons
  13
- Hot Exhaust Precautions
  13
- Safety Precautions
  13
- Unwanted Engine Start
  13
- Waste Disposal
  13
- Work in Ventilated Area
  13
- Proper Lifting Equipment
  14
- Proper Use of Tools
  14
- Protective Clothing
  14
- Safe Illuminated Work Area
  14
- Safe Maintenance Practice
  14
- Service Engines Safely
  14
- Support Engines Properly
  14
- Work in Clean Area
  14
- Avoid High - Pressure Fluids
  15
- Genset Output Generated Power
  15
- Guards Requirements
  15
- High - Pressure Fuel System Opening Risk
  15
- Noise Protection
  15
- Paint Removal before Heating
  15
- Staying Clear of Rotating Drive Lines
  15
- Avoid Heat Near Pressurized Fluid Lines
  16
- Be Prepared for Emergencies
  16
- Handle Fuel Safely - Avoid Fires
  16
- Safe Cooling System Service
  16
- Static Electricity Risk
  16
- Welding Near Electronic Control Unit (ECU)
  16
- Frost Protection - Winterization
  17
- Handle Starting Fluid Safely (Ether)
  17
- Handling Batteries Safely
  17
- Prevent Battery Explosions
  17
- Live with Safety
  18
- Prevent Accidents
  18
S03 Fluids

19
- Diesel Fuel
  20
- E-Diesel Fuel
  20
- Fuels
  20
- Required Fuel Properties
  20
- Storing Fuel
  20
- Lubricity of Diesel Fuel
  21
- Approved Fuel
  22
- EN15940 (Effect on Engine)
  22
- European Standard EN15940
  22
- Handling and Storing Diesel Fuel
  22
- Recommended Fuel
  22
- Biodiesel Fuel
  23
- Testing Diesel Fuel
  23
- Air Intake Heater
  24
- Biodiesel
  24
- Coolant Heater
  24
- Ether
  24
- Minimizing the Effect of Cold Weather on Diesel Engines
  24
- Seasonal Viscosity Oil and Proper Coolant Concentration
  24
- Use Winter Grade Fuel
  24
- Winter-Fronts
  24
- Coolant Drain Intervals
  25
- Diesel Engine Coolants
  25
- Operating in Warm Temperature Climates
  25
- Recommended Coolants
  25
- Water Quality
  25
- Freeze Protection
  26
- Testing Coolant Freeze Point
  26
- Water Quality for Mixing with Coolant Concentrate
  26
- Approved Oil Types
  27
- Engine Oil and Filter Service Intervals - Tier 3 and Stage IIIA - OEM Applications
  27
- Lubricants
  27
- Diesel Engine Oil - Tier 3 and Stage IIIA
  28
- Multi-Viscosity Diesel Engine Oils Are Preferred
  28
- Oil Filters
  28
- Alternative and Synthetic Lubricants
  29
- Fuel Filters
  29
- Lubricant Storage
  30
- Mixing of Lubricants
  30
- Disposing of Waste Fluids
  31
- Engine Identification
  33
- S04 Warranty
  33
- Engine Homologation
  34
- Engine Responsibility
  34
- Warranty
  34
- Proposition 65 State of California
  35
- Alternator Identification
  36
- EPA Warranty
  36
S05 Components

37
- S05 Components
  38
- Generator Set Main Components
  39
- List of Components
  39
- View N°1 of the Generator Set
  40
- View N°2 of the Generator Set
  41
- View N°3 of the Generator Set
  42
S06 Starting & Running

43
- Command Panel
  44
- Description of the Generator Set Control Panel
  44
- S06 Starting & Running
  44
- Display Screens & Pages Structures
  45
- Starting & Use
  45
- Starting and Stop Buttons
  45
- Before Starting
  46
- Fuel System
  46
- Raw Water
  46
- Electric System
  47
- Preliminary Checks
  47
- Cold Climate Start-Up
  48
- Starting the Genset
  48
- Starting with Back-Up Batteries
  48
- After Genset Stop
  49
- After Running
  49
- Functional Anomalies
  49
- How to Stop the Genset
  49
- Running
  49
- While Running
  49
- Cold Climate Precautions
  50
S 07 Maintenance

51
- S 07 Maintenance
  52
- About this Manual
  54
- Generalities
  54
- Genset Maintenance
  54
- Maintenance Intervals
  55
- Engine Coolant Level Check
  56
- Engine Oil Level Check
  56
- Oil Level Engine
  56
- Engine Oil Replacement
  57
- Oil Filling
  57
- Check Fuel Hoses and Clamp Bands
  58
- Oil Filter Replacement
  58
- Air Filter Box Control & Clean
  59
- Alternator Belt
  59
- Belt Damage and Wear
  59
- Belt Tension
  59
- Belt Replacement
  60
- Bleeding the Fuel System
  60
- Fuel Filter Cartridge Replacement
  60
- Engine Flexible Mounts
  61
- Aluminum Wet Exhaust Elbow
  62
- Exhaust Elbows Inspections
  62
- Stainless Steel Dry Exhaust Elbow
  62
- Raw Water and Coolant Screws, Clamps, and Hoses Tightening
  63
- Raw Water Impeller Pump Replacement
  63
- Coolant Drain
  64
- Coolant Fluid Replacement
  64
- Anti-Freeze
  65
- Coolant Filling
  65
- Coolant & Sea Water Circuit
  66
- Hoses & Clamps Replacement
  66
- Fuel Circuit
  67
- Thermostat Installation
  67
- Thermostat Removal
  67
- Thermostat Replacement
  67
- Pressurized Filling Cap Replacement
  68
- Thermostat Valve Opening Temperature
  68
- Coolant Draining
  69
- Coolant Hoses Removal
  69
- Heat Exchanger Core Cleaning
  69
- Heat Exchanger Dismantling
  69
- Heat Exchanger Maintenance
  69
- Heat Exchanger Removal
  69
- Raw Water Hoses Removal
  69
- Coolant Circuit Filling
  70
- Coolant Hoses Installation
  70
- Heat Exchanger Installation
  70
- Heat Exchanger Reassembly
  70
- Raw Water Hoses Installation
  70
- Raw Water Pump Impeller Replacement
  71
- Sea Water Pump Overview
  72
- Sea Water Pump Removal
  72
- Sea Water Pump Replacement
  72
- Sea Water Pump Installation
  73
- Batteries
  74
- Battery Specific Gravity
  74
- Battery Voltage
  74
- ELECTRIC DIAGRAM (50Hz - SINGLE PHASE)
  76
- ELECTRIC DIAGRAM (60Hz - SINGLE PHASE)
  77
S08 al Ternator

79
- S08 al Ternator
  80
- Alternator (20Cm50 - 24Ct50 - 23Cm60 & 27Ct60)
  81
- Alternator Nameplate
  81
- Marking Data
  81
- Alternator Overview
  82
- DSR Digital Regulator
  82
- Main Components
  82
- General Description and Working Principle
  83
- IP Protection Rating
  83
- Materials
  83
- Noise Level [Db(A)]
  83
- Operating Temperature
  83
- Radial Loads
  83
- Technical Data
  83
- Weight
  83
- Alternator Safety
  84
- Alternator Safety Devices
  84
- Safety Tags
  84
- Personal Protective Equipment
  85
- Residual Risks
  85
- Electrical Connection
  86
- Phase Rotation and Sequence
  87
- Terminal Board Configurations
  87
- Winding Connection Modalities
  87
- Maintenance GENERALITIES
  88
- Maintenance Summary Table
  88
- Summary Table of Extraordinary Maintenance Operations
  88
- Air Filter Cleaning (if Present)
  89
- Ordinary Maintenance
  89
- Verification of Winding State
  89
- Visual Inspection
  89
- Alternator Exterior and Interior Cleaning
  90
- Tightening Torque Check
  90
- Verification of Correct Alternator Operation
  90
- Extraordinary Maintenance
  91
- General Tightening Torques
  92
- Alternator (18Cm50 & 20Cm60)
  93
- Alternator Nameplate
  93
- Marking Data
  93
- Safety Requirements
  94
- Starting and Stopping Operations
  94
- Cleaning and Lubrication
  95
- Maintenance
  95
- Assessment of Windings Conditions after Long Periods of Storage or Inactivity
  96
- Routine Maintenance
  96
- Assessment of Current Functioning (Absence of Anomalous Noises or Vibrations)
  97
- Internal and External Cleaning of the Generator
  97
- Mechanical Checks of Fastening Bolts And, in Particular, of Electric Connections
  97
- Extraordinary Maintenance
  98
- Tightening Torque Table
  98
- Trouble Shooting
  99
- S10 Storage
  101
- Long-Term Storage
  102
- Long-Term Storage Procedure
  102
- Storage Procedure
  102
- Batteries
  104
- Low Power Output
  105
- S11 Trouble Shooting
  105
- The Engine Is Difficult to Start
  105
- Exhaust Smoke too Black
  106
- Sudden Engine Stop
  106
- Emergency Engine Stop
  107
- Engine Overheating
  107

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