Mitsubishi Montero 1987 Manuals

Manuals and User Guides for Mitsubishi Montero 1987. We have 1 Mitsubishi Montero 1987 manual available for free PDF download: Service Manual

Mitsubishi Montero 1987 Service Manual

Mitsubishi Montero 1987 Service Manual (285 pages)

Brand: Mitsubishi | Category: Automobile | Size: 15.46 MB

Table of Contents

Group/Section Index
1
Service Procedures
2
Contents
2
Text
2
Page Numbers
2
Vehicle Identification
4
Vehicle Identification Code Chart Plate
4
Vehicle Identification Number Location
4
Vehicle Identification Number List
5
Vehicle Information Code Plate
5
Chassis Number
6
Stamping Location
6
Vehicles Safety Certification Label
6
Engine Model Stamping
6
Body Color Code
7
Parts to be Replaced
8
Precautions before Service
8
Special Tools
8
Protecting the Vehicle
8
Parts
9
Vehicle Washing
9
Servicing the Electrical System
9
Wiring Harnesses
9
Electrical Components
11
Fuses and Fusible Links
11
Brake Fluid
12
Lubricants
12
Tubes and Other Rubber Parts
12
Note on Installation of Radio Equipment
13
Standing - Wave Ratio
13
Towing and Hoisting
14
Lifting-Ground Clearance
14
Front Towing Pickup
14
Safety Precautions
14
Hoisting
15
Post Type
15
Floor Jack
15
Emergency Jacking
15
Frame Contact Support Locations
16
Lifting and Jacking Support Locations
16
General Data and Specifications
17
Tightening Torque
19
Table of Contents
21
Electrical
21
Electrical System Parts Location
22
Relay and Control Unit
22
Sensor
24
Diode
25
Fusible Link and Fuse
26
Grounding
27
Engaging and Disengaging of Connector Terminal
29
Inspection of Harness Connector
29
Check for Improper Engagement of Terminal
29
Continuity and Voltage Test for Connector
29
Round Waterproof Connector
30
Inspection
30
- Rectangular Waterproof Connector
  31
- Injector Connector
  31
- Wiring Harness
  33
- Test Lamps
  34
- Self-Power Test Lamp
  34
- Simple Checks
  34
- Visual and Aural Checks
  34
- Checking Switches
  35
- Jumper Wire
  35
- Voltmeter
  35
- Ohometer
  35
- Switch Connection
  36
- Checking Relays
  36
- Checking Fuses
  37
- Checking Cables and Wires
  38
- Handling On-Vehicle Battery
  38
Terminal
38
- Checking Continuity
  39
- Checking Shortcircuits
  39
- How to Read Wiring Diagrams
  40
- How to Read Circuit Diagrams
  42
- Indication of Shielded Cables
  44
- Shapes of Connectors
  44
- Identifying Connectors
  45
- Symbolic Marks
  46
- Wire Color Codes
  46
- Overall Wiring Diagram
  47
- Engine Compartment
  48
- Interior and Frame
  50
- Instrument Panel
  52
- Starting Circuit
  54
- Ignition Circuit
  56
- Charging Circuit
  57
- Feed Back Carburetor Circuit
  58
- Layout of Components
  60
- Overdrive Control System Circuit
  62
Lighting
65
- Headlight Circuit
  66
- Dome Light Circuit
  67
- Turn Signal and Hazard Light Circuit
  68
Dimmer
69
- Stop Light Circuit
  70
- Instrument Panel Illumination Circuit
  71
- Meter Circuit
  72
- Horn Circuit
  74
- Heater Circuit
  75
- Air Conditioner Circuit
  76
- Wiper and Washer Circuit
  78
Headlight ,207
79
- Radio/Cassette Deck Circuit ]
  80
- Cigarette Lighter/Clock Circuit
  82
- Defogger Circuit
  83
- Power Window Circuit
  84
- Buzzer Circuit
  86
- Automatic Free-Wheeling Hub Indicator System Circuit
  87
- Back Door Lock Circuit
  88
- Centralized Junction
  89
- Main Fusible Link
  89
- Sub Fusible Link
  89
- Dedicated Fuse
  89
- Multi-Purpose Fuse
  90
- Charging System
  91
- Maintenance Free Type Battery
  92
- Specifications
  93
- Torque Specifications
  94
- Voltage Drop Test of Alternator Output Wire
  97
- Inspection of the Charging System
  97
- Service Adjustment Procedures
  97
- Output Current Test
  98
- Regulated Voltage Test
  99
- Regulating Voltage Table
  100
- Inspection of Battery
  101
- Visual Inspection of Battery
  101
- Battery Charging
  102
- Charge Rate
  102
- Charge Rate Chart
  102
- Installation of Alternator
  103
- Service Points of Installations
  103
- Alternator
  103
- Removal of Front Bracket/16 Rear Bracket
  107
- Removal of Regulator and Brush Holder
  107
- Rotor Inspection
  107
- Stator
  108
- Rectifier
  108
- Positive Rectifier Test
  108
- Negative Rectifier Test
  108
- Replacement of Brush
  109
- Diode Trio Test
  109
- Reassembly of Rotor Assembly
  110
- Starting System
  111
- Starting System Specifications
  113
- Starting System Troubleshooting
  114
- Test of Magnetic Switch
  118
- Hold-In Test of Magnetic Switch
  118
- Free Running Test
  119
- Return Test to Magnetic Switch
  119
- Installation of Starter Motor
  119
- Starting System Disassembly and Reassembly
  120
- Service Points of Disassembly
  121
- Cleaning Starter Motor Parts
  121
- Checking Commutator
  121
- Front and Rear Bracket Bushing
  122
- Overrunning Clutch
  122
- Replacement of Brushes and Springs
  123
- Testing Armature for Short-Circuit
  123
- Testing Armature for Grounding
  123
- Reassembly of Stop Ring
  124
- Snap Ring
  124
- Ignition System
  125
- Distributor
  126
- Igniter Operation
  126
- Spark Plug
  127
- Ignition Switch
  127
- Ignition Coil
  127
- Ignition System Specifications
  127
- Checking Ignition Timing
  131
- Ignition Timing Adjustment
  131
- Checking Centrifugal Advance Equipment
  131
- Checking Negative Pressure Advance Equipment
  132
- Spark Plug Cable Test
  132
- Spark Plug Test
  132
- Spark Test - Engine Cannot be Cranked
  133
- Ignition System Removal and Installation
  134
- Cleaning and Inspection of Spark Plugs
  135
- Removal of Distributor
  135
- High Tension Cable
  135
- Caution of Spark Plug Cables
  135
- Checking Spark Plug Cable
  136
- Checking the Ignition Coil
  136
- Installation of Distributor
  137
- Installation of Spark Plug Cable
  137
- Spark Plug Cable Installation
  138
- Distributor Disassembly and Reassembly
  139
- Disassembly of Rotor Shaft
  140
- Signal Rotor
  140
- Disassembly of Spring Retainer
  140
- Governor Spring
  140
- Reassembly of Signal Rotor
  141
- Adjustment of Air Gap
  141
- Reassembly of Breaker Plate
  141
- Reassembly of Driven Gear
  141
- Ignition Switch Removal and Installation
  142
- Ignition Switch Inspection
  142
- Meters and Gauges
  143
- Tachometer
  145
- Fuel Gauge
  145
- Water Temperature Gauge
  146
- Oil Pressure Gauge
  146
- Brake Warning Light
  147
- EGR Warning Light
  147
- Circuit Diagram
  148
- Speedometer Inspection
  150
- Tachometer Inspection
  150
- Fuel Gauge Simple Test
  151
- Fuel Gauge Unit Inspection
  151
- Fuel Gauge Unit Float Position Check
  151
- Fuel Gauge Unit Resistance Check
  151
- Water Temperature Gauge Unit Inspection
  152
- Oil Pressure Gauge Simple Test
  152
- Water Temperature Gauge Unit Resistance Check
  152
- Oil Pressure Gauge Unit Current Check
  153
- Voltage Meter Simple Test
  153
- Buzzer
  154
- Reed Switch
  154
- Combination Meter Removal and Installation
  154
- Installation of Speedometer Cable
  155
- 3-Meter Unit
  157
- Inclinometer
  158
- Inclinometer Outline
  159
- Inclinometer Construction
  159
- Inclinometer Operation
  159
- Side-To-Side Inclination
  160
- Forward or Backward Inclination
  160
- Combined Forward or Backward and Side-To-Side Inclination
  160
- Indicator and Warning Lights
  161
- EGR Warning System
  162
- Reset Switch
  162
- Lighting System
  163
- Exterior and Interior Lights
  163
- Relay and Flasher Unit
  163
- Column Switch
  164
- Hazard Warning Switch
  164
- Dimmer Control Switch
  164
- Headlight
  165
- Back-Up Light
  166
- Dome Light
  167
- Turn Signal Light and Hazard Light
  167
- Stop Light
  168
- Headlight Aiming
  177
- Pre-Aiming Instructions
  177
- Luminous Intensity Measurement
  177
- Headlight Removal and Installation
  178
- Headlight Control Relay
  178
- Column Switch Removal and Installation
  179
- Service Points of Removal
  179
- Removal of Steering Wheel
  179
- Hazard Warning Switch Removal and Installation
  181
- Dimmer Control Switch Removal and Installation
  182
- Wiper and Washer System
  183
- Windshield/Rear Wipers and Washer
  186
- Headlight Washer
  187
Wiper
189
- Wiper Blade Rubber Replacement
  190
- Windshield Wiper
  190
- Windshield Wipers Removal and Installation
  191
- Wiper Motor
  191
- Installation of Wiper Arms
  192
- Low Speed Operation Check
  192
- High Speed Operation Check
  192
- Automatic Stop Operation Check
  192
- Continuity Check
  193
- Intermittent Wiper Relay
  193
- Intermittent Operation Check
  194
- Washer Interlock Operation Check
  194
- Rear Wiper Removal and Installation
  194
- Installation of Wiper Blade
  195
- Operation Check
  196
- Automatic Operation Check
  196
- Windshield Washer Removal and Installation
  197
- Washer Motor and Pump
  197
- Rear Washer Removal and Installation
  198
- Headlight Washer Removal and Installation
  199
- Washer Operation Check
  200
- Headlight Washer Relay
  200
- Wiper-Washer Switch
  202
- Rear Wiper and Washer Switch
  203
- Removal of Rear Wiper and Washer Switch
  203
- Horn Specifications
  204
- Horn Removal and Installation
  206
- Horn Adjustment
  206
- Horn Switch
  207
- Accessory
  208
- Cigarette Lighter
  210
- Clock Removal and Installation
  211
- Audio System
  212
- Noise Source of Vehicle Equipment
  213
- Source of Electrical System Noise
  213
- Noise Sources
  213
- Radio/Cassette Deck Circuit
  214
- Antenna Trimmer
  216
- Antenna Trimmer Adjustment
  216
- Radio and Tape Player
  217
- Front Speaker
  218
- Rear Speaker
  218
- Antenna
  219
- Removal of Mounting Nut
  219
- Noise Suppression
  220
- Prevention of Ignition Circuit Noise
  220
- Prevention of Other Circuit Noise
  220
- Noise Suppression Chart
  221
- Noise Suppresor Location
  222
- Back Door Window Defogger
  223
- Defogger Switch
  226
- Removal of Defigger Switch
  226
- Printed Heater Lines
  227
- Operational Characteristics of the System
  229
- Explanation of Indicator Operation
  230
- Automatic Free-Wheeling Hub in Locked Condition
  230
- Pulse Generator
  231
- Automatic Free-Wheeling Hub in Free Condition
  231
- Automatic Free-Wheeling Hub Indicator Control Unit
  232
- Vehicle-Speed Sensor (Reed-Type Switch)
  232
- Checking Pulse Generator Resistance
  235
- Heaters and Air-Conditioning
  237
- Temperature Control System Adjustment
  241
- Mode Selection Lever
  241
- Adjustment of the Mode Selection Control Wire
  241
- Adjustment of the Damper
  241
- Temperature Control Lever
  243
- Adjustment of the Blend Air Damper
  243
- Water Valve Replacement
  244
- Heater Control Removal and Installation
  245
- Removal of Glove Box Stoppers
  245
- Blower Switch Inspection
  246
- Removal of Mode Selection Control Wire
  246
- Removal of Air Selection Control Wire
  246
- Application of Grease to Heater Control Assembly
  247
- Installation of Water Valve Control Wire
  247
- Installation of Mode Selection Control Wire
  247
- Installation of Air Selection Control Wire
  247
- Heater Unit Removal and Installation
  248
- Disconnection of Heater Hoses
  248
- Heater Core Replacement
  249
- Removal of Instrument Panel
  249
- Blower Assembly
  250
- Removal of Glove Box
  250
- Blower Motor
  251
- Removal of Blower Assembly
  251
- Resistor
  251
- Ventilators
  252
- Removal of Demister Grill
  252
- Removal of Lap Heater Garnish
  253
- Removal of Lap Heater Duct
  253
- Removal of Air Duct
  253
- Air Conditioning System Components
  256
- Manifold Gauge Set Installation
  260
- Receiver Drier
  260
- Sight Glass Refrigerant Level Test
  260
- To Test the Low Pressure Switch (Engine Off)
  266
- Low Pressure Switch
  266
- Fusible Plug
  266
- Freeze up Control
  267
- Water Temperature Switch
  267
- To Test the Thermistor
  267
- Air Conditioner Switch
  268
- Magnetic Clutch
  268
- Compressor
  268
- To Test the Air Conditioner Switch
  268
- Testing System for Leaks
  269
- Lost Charge
  270
- Low Charge
  270
- Refrigerant Leak Repair Procedure
  270
- Performance Test
  270
- Correcting Low Refrigerant Level
  271
- Discharging the System
  272
- Evacuating the System
  272
- Charging the System
  273
- Charging with Small Cans
  273
- Handling Tubing and Fittings
  275
- O-Ring Installation
  276
- Compressor Drive Belt Adjustment
  276
- Compressor Noise
  277
- Liquid Pipe
  279
- Application of Compressor Oil to Suction Hose
  279
- Evaporator
  279
- Removal of Clip
  280
- Removal of Expansion Valve
  280
- Application of Compressor Oil to Expansion Valve
  280
- Receiver Drier, Condenser, Compressor Clutch Assembly
  281
- Removal of Rotor Assembly
  283
- Installation of Shaft Plate
  283
- Installation of Shaft Seal
  283
- Installation of Clutch Coil
  284
- Adjustment of Clutch Clearance
  284
- Refill of Compressor Oil
  284
- Clearance Adjustment Shims
  284

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