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Miller Welder manual available for free PDF download: Owner's Manual
Miller Welder Owner's Manual (44 pages)
Brand:
Miller
| Category:
Welding System
| Size: 1.68 MB
Table of Contents
Table of Contents
3
Declaration of Conformity
4
Section 1 − Safety Precautions - Read before Using
5
Symbol Usage
5
Arc Welding Hazards
5
Additional Symbols for Installation, Operation, and Maintenance
7
California Proposition 65 Warnings
8
Principal Safety Standards
8
EMF Information
8
Section 2 − Definitions
9
Warning Label Definitions
9
WEEE Symbol (for Products Sold Within the EU)
10
Symbols and Definitions
10
Section 3 − Specifications
11
Important Information Regarding CE Products (Sold Within the EU)
11
Specifications
11
Volt-Ampere Curves
11
Duty Cycle and Overheating
12
Section 4 − Installation
13
Serial Number and Rating Label Location
13
Selecting a Location
13
Weld Output Terminals and Selecting Cable Sizes
14
Remote 14 Receptacle Information
14
TIG Lift-Arc DCEN (Direct Current Electrode Negative) Connections
15
Stick DCEP (Direct Current Electrode Positive) Connections
16
Electrical Service Guide
16
Connecting Input Power
17
Section 5 − Operation
18
Controls
18
Process Control
19
Lift-Arc Start Procedure
19
Stick Start Procedure − Scratch Start Technique
20
Amperage Control
20
DIG Control
20
Section 6 − Maintenance and Troubleshooting
21
Routine Maintenance
21
Blowing out Inside of Unit
21
Troubleshooting
22
Section 7 − Electrical Diagrams
23
Section 8 − High Frequency
24
Welding Processes Requiring High Frequency
24
Incorrect Installation
24
Correct Installation
25
Section 9 − Selecting and Preparing a Tungsten for DC or Ac Welding with Inverter Machines
26
Selecting Tungsten Electrode (Wear Clean Gloves to Prevent Contamination of Tungsten)
26
Preparing Tungsten Electrode for DC Electrode Negative (DCEN) Welding or AC Welding with Inverter Machines
26
Section 10 − Guidelines for Tig Welding (Gtaw)
27
Positioning the Torch
27
Torch Movement During Welding
28
Positioning Torch Tungsten for Various Weld Joints
28
Section 11 − Stick Welding (Smaw) Guidelines
29
Electrode and Amperage Selection Chart
30
Positioning Electrode Holder
31
Poor Weld Bead Characteristics
31
Good Weld Bead Characteristics
31
Conditions that Affect Weld Bead Shape
32
Electrode Movement During Welding
32
Butt Joints
33
Lap Joint
33
Tee Joint
33
Weld Test
34
Section 12 − Parts List
38
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