Miller Electric Millermatic 200 SKP-34 Manuals

Manuals and User Guides for Miller Electric Millermatic 200 SKP-34. We have 1 Miller Electric Millermatic 200 SKP-34 manual available for free PDF download: Owner's Manual

Miller Electric Millermatic 200 SKP-34 Owner's Manual (73 pages)

OM-1303P

Brand: Miller Electric | Category: Welding System | Size: 3.18 MB

Warranty
2
Table of Contents
3
Safety Rules
7
Burn Prevention
7
Toxic Fume Prevention
8
Fire and Explosion Prevention
9
Compressed Gas Equipment
10
Pressure Regulators
10
Cylinders
10
Hose
11
Proper Connections
12
Pressurizing Steps
12
User Responsibilities
12
Leaving Equipment Unattended
13
Rope Staging-Suppprt
13
Arc Welding
13
Protective Clothing/Eye and Head Protection
13
Protection of Nearby Personnel
14
Toxic Fume Prevention/Fire and Explosion Prevention
14
Shock Prevention
14
Grounding the Equipment
15
Electrode Holders
15
Connectors
15
Cables
16
Terminals and Other Exposed Parts
16
Electrode
16
Safety Devices
16
Protection for Wearers of Electronic Life Support Devices (Pacemakers)
17
Standards Booklet Index
17
Safety Alert Symbol and Signal Words
18
Specifications
19
Overall Dimensions
19
Volt-Ampere Curves
19
Duty Cycle
19
Description
20
Supplied Equipment
20
Additional Required Equipment
21
Gas Cylinder (GMAW Only)
21
Regulator/Flowmeter (GMAW Only)/Gas Hose (GMAW Only)/Wire Spools for GMAW and FCAW Processes
21
Personal Safety Equipment/Work Clamp/Optional Equipment
21
Installation or Relocation
22
Transporting Methods
22
Consumable Parts
22
Running Gear Installation
23
Optional SKP-35 Panel Installation
23
Shielding Gas Installation (GMAW Only)
24
Gas Cylinder, Regulator/Flowmeter (Customer Supplied)
24
Work Cable Assembly and Installation
24
Typical Regulator/Flowmeter Installation
25
Drive Rolls and Wire Inlet Installation
26
Electrode Positive/Reverse Polarity Cable Connection Locations
26
For Flux Cored Arc Welding (FCAW) (Electrode Negative/Straight Polarity)
26
GA-20C or Optional GA-40C Welding Gun Connections
27
Gun/Feeder Connector Installation
27
Gun Switch Connection
27
Installation of Optional Spoolmatic 3 Gun (GMAW Only)
28
Sheilding Gas/Weld Cable Connections
28
Welding Wire Spool Installation
28
Front View of 14-Socket Wire Feed Receptacle with Socket Locations
28
Electrical Input Connections
29
Hub Tension Adjustment
29
Jumper Link Installation
29
Wall Receptacle and Power Cable Connections
29
Input Conductor and Fuse Size
30
Welding Wire Threading
30
Operator Controls
31
Power Switch and Pilot Light
32
Voltage Adjustment Switch
32
Wire Speed Adjustment Control
32
Fan-On-Demand/Circuit Breakers/Optional Spot Pulse Panel Controls
32
Sequence of Operation
33
Gas Metal Arc Welding (GMAW) Continuous and Gas Metal Arc Welding Pulsed Arc (GMAW-P)
33
Spot Time/Pulse on Time Control
33
Pulse off Timer Control/Burnback Time Control
33
Suggested Parameters for Pulsed Continuous Welding
34
Suggested Welding Parameters
35
Checking Weld Parameters
36
Flux Cored Arc Welding (FGAW)
37
Routine Maintenance
37
Fan Motor Maintenance
37
Maintenance Schedule
37
Internal Cleaning
38
Inspection and Upkeep
38
Cleaning of Drive Rolls
38
Hub Assembly Exploded Diagram
38
Drive Housing Realignment
39
Replacing Hub Assembly
39
Inspecting and Replacing Motor Brushes
39
Overload Protection
39
Thermal Overload Protection
40
Printed Circuit Board Replacement
40
SKP-35 Spot Panel Components
40
Circuit Breakers
40
Troubleshooting
41
Motor Control Circuit Board PC1 Replacement
41
SKP-35 Panel Replacement
41
Electrical Diagrams
44
Circuit Diagram for Welding Power Source
44
Circuit Diagram for Motor Control Board PC1
44
Circuit Diagram for SKP-35 Panel
45
Circuit Diagram for SKP-35 Panel Circuit Board PC50
45
Wiring Diagram for Welding Power Source
46
Wiring Diagram for Welding Power Source (Cont)
47
Welding Techniques and Troubleshooting
48
Gas Metal Arc Welding (GMAW) Continuous Seam
48
Gun Position
48
Gas Metal Arc Welding (GMAW) Pulsed
49
Longitudinal Gun Positions Illustrations
49
Welding in the Vertical up and Vertical down Position Illustrations
49
Pulsed Seam Illustration
49
Gas Metal Arc Welding (GMAW) Spot
50
Spot Weld Illustration
50
Fender Repair with Spot Nozzle
50
Plug Welds
51
Skip Welding
51
Troubleshooting the Gas Metal Arc Welding Process
51
Porosity
51
Excessive Spatter
52
Incomplete Fusion (Lack of Fusion)
52
Lack of Penetration Illustration
52
Excessive Penetration (Burn-Through)
53
Waviness of Bead
53
Humping
53
Auto Body Repair Application
54
Pointers for Welding Auto Body Sheet Metal
54
Procedure for Welding Mild Steels
54
Procedures for Welding Door Panels
54
How to Prevent Glass Breakage and Spatter on Windows
55
Procedures for Welding Fenders and Quarter Panels
55
Welding Frames and High Strentgh (HSS) Steels
55
Application of Body Putty
55
Parts List
56
Main Assembly Exploded Diagram
56
Main Assembly Parts List
57
Baffle, Air W/Components Exploded Diagram
58
Baffle, Air W/Components Parts List
59
Panel, Control W/Components Exploded Diagram and Parts List
60
Circuit Card, Control Motor PC1 Exploded Diagram and Parts List
61
Wire Drive and Gears Exploded Diagram
62
Wire Drive and Gears Parts List
63
Panel, Front W/Components Exploded View
64
Panel, Front W/Components Parts List
65
Switch, Selector Exploded Diagram and Parts List
66
Panel, Rear W/Components Exploded Diagram and Parts List
67
SKP-35 Spot Panel Exploded Diagram and Parts List
68
Circuit Card, Dual Timer/Pulser PC5 Exploded Diagram and Parts List
69
10B Running Gear Exploded Diagram and Parts List
70
Options and Accessories
71
Consumable Products
71

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