Mercury MerCruiser Diesel Inboard 4.2L Manuals

Manuals and User Guides for Mercury MerCruiser Diesel Inboard 4.2L. We have 1 Mercury MerCruiser Diesel Inboard 4.2L manual available for free PDF download: Operation & Maintenance Manual

Mercury MerCruiser Diesel Inboard 4.2L Operation & Maintenance Manual

Mercury MerCruiser Diesel Inboard 4.2L Operation & Maintenance Manual (93 pages)

Brand: Mercury | Category: Engine | Size: 13.62 MB

Table of Contents

Table of Contents
5
Identification
10
- Serial Number Decal
  10
- Engine Data Label
  10
- ZF Marine Transmissions
  11
- Technodrive Transmissions
  11
Features and Controls
11
Safe Boating Recommendations
22
Carbon Monoxide Exposure
23
- Be Alert to Carbon Monoxide Poisoning
  23
- Stay Clear of Exhaust Areas
  23
- Good Ventilation
  23
- Poor Ventilation
  24
Important Operation Information
24
- Launching
  24
- Duty Cycle Rating Requirements
  24
- High-Output Rating
  24
- Operation Chart
  25
- Freezing Temperature and Cold Weather Operation
  25
- Drain Plug and Bilge Pump
  26
- Trailering the Boat
  26
Starting, Shifting, and Stopping
26
- Before Starting the Engine
  26
- Important Information-Smartstart
  26
- Starting a Cold Engine
  26
- Engine Warm-Up
  27
- Starting a Warm Engine
  27
- Shifting
  27
- Trolling Valve Operation on Technodrive Transmissions
  27
Section 2 - on the Water

27
Section 3 - Specifications

33
- Fuel Requirements
  34
- Diesel Fuel in Cold Weather
  34
- Antifreeze/Coolant
  34
- Engine Oil
  35
- Engine Specifications
  36
  - L Specification
    36
- Fluid Specifications
  36
  - Engine
    36
  - Transmission
    37
- Approved Paints
  37
- Owner and Operator Responsibilities
  40
- Dealer Responsibilities
  40
- Cleaning Care Recommendation
  40
- Maintenance
  40
- Do-It-Yourself Maintenance Suggestions
  41
- Inspection
  41
- Maintenance Schedule
  42
  - Routine Maintenance
    42
  - Scheduled Maintenance
    43
- Engine Oil
  43
  - Checking
    43
  - Filling
    44
  - Changing Oil and Filter
    44
- ZF Marine Transmission Fluid
  46
  - Check Fluid Level
    46
  - Add Fluid
    47
  - Change Fluid
    47
- Technodrive Transmission Fluid
  48
  - Check Fluid
    48
  - Add Fluid
    49
  - Change Fluid
    50
- Engine Coolant
  52
  - Check Coolant
    52
  - Filling
    53
  - Changing
    53
- 2.8 Air Filter
  53
  - Removal
    53
  - Inspection
    54
  - Installation
    54
- 4.2 Air Filter
  54
  - Removal
    54
  - Inspection
    55
  - Installation
    56
- Water-Separating Fuel Filter
  56
  - Draining
    57
  - Replacing
    57
  - Filling
    59
- Fuel System
  60
  - Priming
    60
  - Filling (Bleeding)
    60
  - Fuel Tank Cleaning and Flushing
    61
- Seawater System
  61
- Replacing the Engine Coolant in the Closed-Cooling System
  68
  - Draining the Closed-Cooling System
    68
  - Filling the Closed-Cooling System
    69
- Corrosion Protection
  70
  - General Information
    70
  - Engine Corrosion Protection Components
    70
    
    Removal
    70
    
    Cleaning and Inspection
    71
    
    Installation
    71
    
    Antifouling Paint
    72
- Lubrication
  73
  - Throttle Cable
    73
  - Shift Cable
    73
- Drive Belts
  73
  - Drive Belt
    73
  - Serpentine Belt
    74
    
    Inspection
    74
    
    Replacement
    75
- Battery
  75
  - Battery Precautions for Multiple Engines
    75
- Section 5 - Storage
  77
- Cold Weather (Freezing Temperature), Seasonal Storage, and Extended Storage
  78
  - Cold Weather (Freezing Temperature) Storage
    78
  - Preparing Your Power Package for Seasonal or Extended Storage
    78
    
    Seasonal Storage
    79
    
    Extended Storage Instructions
    80
    
    Battery
    80
- Recommissioning
  80
Section 6 - Troubleshooting

81
Section 8 - Maintenance Log

89
- Scheduled Maintenance Log
  90
- Vessel Maintenance Notes
  91

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