Lincoln Electric BURNY KALIBURN Spirit II 275 Manuals

Manuals and User Guides for Lincoln Electric BURNY KALIBURN Spirit II 275. We have 1 Lincoln Electric BURNY KALIBURN Spirit II 275 manual available for free PDF download: User Manual

Lincoln Electric BURNY KALIBURN Spirit II 275 User Manual

Lincoln Electric BURNY KALIBURN Spirit II 275 User Manual (150 pages)

High Current Density Plasma Cutting System with Manual Gas Console (MGC)

Brand: Lincoln Electric | Category: Welding System | Size: 10.4 MB

Table of Contents

Table of Contents
3
Section 1: Safety
7
General Precautions
7
Ultraviolet Radiation Protection
7
Noise Protection
7
Toxic Fume Prevention
8
Electric Shock Prevention
8
Fire Prevention
9
Explosion Prevention
9
Health Support Equipment
10
Safety Standards Booklet Index
11
Section 2: Specifications
13
System Description
13
System Components
14
Power Supply Specifications
15
Torch Coolant Specifications
16
Manual Gas Console (MGC) Specifications
17
Gas Supply Requirements
18
Impulse Start Console (ISC) Specifications
19
Torch and 2-Gang Manifold Specifications
20
5-Gang Manifold Specifications
21
Airborne Noise Emissions
22
Section 3: Installation
23
Initial Inspection
23
Component Placement
23
System Interconnection
24
Power Supply Primary Power Connections
27
Power Supply Output Connections
29
ISC Control Cable and ISC Ground Connections
31
Cooling System Connections
31
Torch Leads to Impulse Start Console Connections
33
Torch Leads to Torch Base Connections
35
Torch Gas Connections
36
Gas Supply Connections
39
CAN Communication Connections
40
CNC Machine Interface Connections
41
Filling the Cooling System
42
Section 4: Operation
43
Operating the Manual Gas Console (MGC)
43
Setting up to Cut
44
Setting up to Mark (Overrides Cut)
45
Verifying Input Gas Pressures
45
Making a Cut or Mark
46
Piercing Thick Materials
47
Moving Pierces and Edge Starts
47
Cut Quality
48
Checking Errors
49
Checking the Version and Serial Number
49
Changing the Language
50
Adjusting the Screen Contrast
50
Section 5: Torch Consumables and Cutting Charts
51
Installing / Removing the Torch Head
51
Installing / Replacing Consumables
52
Maximizing Consumable Life
53
Inspecting for Damage
54
Selecting Consumables
55
Section 6: Maintenance and Troubleshooting
101
Routine Maintenance
101
Replacing the Torch Coolant and Filter
104
Microprocessor (DSP) Status Indicators
105
Microprocessor (DSP) Sequence of Operation
106
Error Codes
107
General Troubleshooting
109
Chopper Test Procedure
111
Power Supply (BK300221 - BK300229)
115
Manual Gas Console (BK300600)
119
Impulse Start Console (BK300500)
121
Torch and Manifold Assemblies
122
Shielded Torch Leads
123
CAN Communication Cable and Termination Plug
123
Manifold Control Cables
123
Gas Hose Package with MGC
124
Coolant and Power Leads
125
Work Ground Lead
125
Oxygen Supply Gas Hose (Optional)
126
Nitrogen Supply Gas Hose (Optional)
126
Air Supply Gas Hose (Optional)
126
H17 Supply Gas Hose (Optional)
126
CII" Cable (for Optional External Inova)
127
FII" Cable (for Optional Internal Inova)
128
JII" Cable (for Optional Internal Inova)
129
PCB Assemblies - Component Reference Locations
130
Section 8: Internal Inova Console Option
141
Overview
141
Plug Identification
141
Unique Interconnect Cables
141
Grounding
142
Parts List
143
Appendix A: Electromagnetic Compatibility (EMC)
147
Background
147
Installation and Use
147
Assessment of Area
148
Methods of Reducing Emissions
148

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