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12292
Lincoln Electric 12292 Manuals
Manuals and User Guides for Lincoln Electric 12292. We have
2
Lincoln Electric 12292 manuals available for free PDF download: Operator's Manual, Service Manual
Lincoln Electric 12292 Operator's Manual (125 pages)
Brand:
Lincoln Electric
| Category:
Other
| Size: 13.59 MB
Table of Contents
Special Situations
2
Additional Precautionary Measures
2
Warnings
3
Table of Contents
6
General Physical Description
8
General Functional Description
8
Technical Specifications – Power Feed 84, Power Feed 84 Dual
9
Single Wire Drive Feeders
10
Control Boxes
10
Dual Wire Drive Feeders
10
Safety Precautions
11
Location
11
Bench Configurations
12
Figure A.1
12
Boom Configurations
13
Single/Dual User Interface Conversion
14
Bench to Boom Conversion
15
Wire Drive
15
Control Box
16
Gas Flow Sensor
16
Installing Drive Rolls
17
Wire Drive Pressure Setting
18
Lincoln, Standard #2-#4, Standard #5, Miller Gun Adapter Installation
19
Wire Size
20
Number of Grooves in Guide Tube
20
1/16" (1.2 - 1.6 MM)
20
1/16 - 5/64" (1.6 - 2.0 MM)
20
7/64" (2.0 - 2.8 MM)
20
Oxo and Fast Mate Gun Adapter Installation
22
Table of Contents
24
Rotating the Wire Drive
24
Pinion Gear Ratio
25
Shielding Gas Connection
27
Water-Cooled Gun Connections
28
Loading Spools of Wire
29
Wire Reel Stands
31
Electrical Installation
32
Weld Cables, Coaxial
32
Recommended Cable Sizes
32
Weld Cables, Standard
33
Negative Electrode Polarity
33
Welding with Multiple Arcs
34
Control Cable
35
Power Source
35
Wire Feeder
35
Advanced Accessories Connector (12 Pin)
36
Trigger Connector (5 Pin)
36
Arclink Connector (5 Pin)
36
Operation
37
Power up Sequence
37
Graphic Symbols
37
Recommended Processes and Equipment
38
Equipment Limitations
38
Recommended Power Sources
38
User Interface Layout
39
Wire Feed Speed / Amps Display and Knob
40
Voltage / Trim Display and Knob
41
Gas Flow Sensor Kit Operation
42
Selecting a Weld Mode
43
To Enter the Search Function
43
Wave Control
44
Trigger Selection
46
2-Step Trigger
47
Example 1: 2-Step Trigger: Simple Operation
47
4-Step Trigger
50
Spot Trigger
52
4-Step Trigger: Special Considerations
53
Start Options
54
End Options
54
Wire Drive Selection
55
Cold Feed
55
Gas Purge
55
Gouging Kit Operation
56
Dual Procedure and Memory Operation
57
Procedure Memory Vs. User Memory
57
Using Procedure Memories
57
User Memories
58
Recall a Memory with Memory Buttons
58
Recall a Memory with the Gun Trigger
58
Save a Memory with Memory Buttons
58
Limits
59
Enabling/Disabling Limits
60
Usb Operation
61
Memories
61
To Load Memories from the USB
61
To Save Memories to the USB
61
User Defined Parameters
62
Name and Description
62
Gouging Kit
74
Gas Flow Sensor Kit
74
Electrode in
74
Optional Kits and Accessories
75
Drive Roll and Wire Guide Kits
75
General Accessories
77
WFS Calibration
78
Routine Maintenance
78
Periodic Maintenance
78
How to Use Troubleshooting Guide
79
Diagrams
83
Rear of Machine
83
Power Feed 84 Dual
97
Index of Sub Assemblies - 12538
99
UI Case Front Assembly
103
Wire Drive Assembly
105
Motor & Gearbox Assembly
111
Feedplate & Door Assembly - Right & Left
112
Wire Drive Door Assembly - Right & Left
116
Case Side Assemblies & Roof
117
Wire Reel Stand
119
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Lincoln Electric 12292 Service Manual (113 pages)
Brand:
Lincoln Electric
| Category:
Welding System
| Size: 10.56 MB
Table of Contents
Table of Contents
17
How to Use Troubleshooting Guide
18
PC Board Troubleshooting Procedures
19
Troubleshooting Guide
20
Case Cover Removal and Replacement Procedure
29
Tach Feedback Test
33
Cold Inch/Feed Gas Purge Switch Test
37
Voltage Sense Board(S) Test
41
Gas Solenoid(S) Test
45
User Interface and USB Board Test
49
Wire Drive PC Board(S) Test
53
Wire Drive Motor(S) Test
57
Optional Output Contactor Test
59
Cold Inch/Feed Gas Purge Switch Removal and Replacement Procedure
63
Voltage Sense Board(S) Removal and Replacement Procedure
67
Gas Solenoid(S) Removal and Replacement Procedure
71
User Interface Board Removal and Replacement Procedure
75
Optional USB PC Board Removal and Replacement Procedure
79
Wire Drive PC Board Removal and Replacement Procedure
83
Motor and Gear Box Assembly Removal and Replacement Procedure
87
Optional Output Contactor(S) Removal and Replacement Procedure
97
Retest after Repair
102
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