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Liebert Helios DC System 4000/48 6000 Manuals
Manuals and User Guides for Liebert Helios DC System 4000/48 6000. We have
1
Liebert Helios DC System 4000/48 6000 manual available for free PDF download: User Manual
Liebert Helios DC System 4000/48 6000 User Manual (59 pages)
DC Power System
Brand:
Liebert
| Category:
Power Supply
| Size: 1.3 MB
Table of Contents
Table of Contents
3
1 About this Document
7
About Thi Document
7
Purpose of this Document
7
Applicability of this Document
7
2 Introduction
8
Description
8
Figure 1 Front View of a Typical Bottom Fed 4000 a Helios DC System 4000/48 Power System
8
Applications
9
Figure 2 Front View of a Typical 6000 a Helios DC System 4000/48 Power System
9
Control and Distribution Cabinets - Typical Configurations
10
Figure 3 Typical Configurations for Helios DC System 4000/48 Control, Distribution and Rectifier Cabinets
10
Table 1 Rectifier Cabinets
11
Table 2 Control and Distribution Cabinets
11
Table 3 Auxiliary Distribution Cabinets
11
3 Specifications
12
Framework
12
Mechanical Specifications of a Cabinet
12
Electrical Specifications of the Cabinets
12
Table 4 Mechanical Specifications of the Cabinet (Empty)
12
Conventional Controller
13
Mechanical Specifications of the Conventional Controller
13
Electrical Specifications of the Conventional Controller
13
Figure 4 Front View of the Conventional Controller
13
Table 5 Mechanical Specifications of the Conventional Controller
13
Distribution Panels
14
Fuse Panels
14
Figure 5 Front View of the 20 QFF 0-5 a Fuse Panels
14
Table 6 Mechanical Specifications of the Fuse Panels
14
Table 7 Fuse Sizes Available for the (20) QFF 0-5 a Fuse Panels
14
Figure 6 Front View of the (16) QFF 0-5 a & (12) ABS 5-30 a Fuse Panels
15
Figure 7 Front View of the (16) QFF 0-5 a & (6) TPN 5-30 a Fuse Panels
15
Table 8 Fuse Sizes Available for the (16) QFF 0-5 a & (12) ABS 5-30 a Fuse Panels
15
Table 9 Fuse Sizes Available for the (16) QFF 0-5 a & (6) TPN 5-30 a Fuse Panels
15
Figure 8 Front View of the (8) TPN 5-30 a Fuse Panels
16
Figure 9 Front View of the (4) RS100P 70-100 a Fuse Panels
16
Table 10 Fuse Sizes Available for the (8) TPN 5-30 a Fuse Panels
16
Table 11 Fuse Sizes Available for the (4) RS100P 70-100 a Fuse Panels
16
Figure 10 Front View of the (4) CRS200P 150-200 a
17
Figure 11 Front View of the (4) TPL 225-600 a Fuse Panels
17
Table 12 Fuse Sizes Available for the (4) CRS200P 150-200 a
17
Table 13 Fuse Sizes Available for the (4) TPL 225-600 a Fuse Panels
17
Figure 12 Front View of the (18) TPS 1-70 a Fuse Panel
18
Table 14 Fuse Sizes Available for the (18) TPS 1-70 a Fuse Panel
18
Circuit Breaker Panels
19
Table 15 Electrical Specifications of the Fuse Panels
19
Table 16 Mechanical Specifications of the Circuit Breaker Panels
19
Figure 13 Front View of the (24) Plug-In 1-100 a Circuit Breaker Panel
20
Table 17 Plug-In Circuit Breakers Available for the (24) Plug-In 1-100 a Circuit Breaker Panel
20
Figure 14 Front View of the (4) 70-250 a Circuit Breaker Panel
21
Table 18 Circuit Breaker Sizes Available for the (4) 70-250 a Circuit Breaker Panel
21
Figure 15 Front View of the (2) 400 a Circuit Breaker Panel
22
Figure 16 Front View of the (1) 600-700 a Circuit Breaker Panel
22
Table 19 Circuit Breaker Kits Available for the (2) 400 a Circuit Breaker Panel
22
Table 20 Circuit Breaker Kits Available for the (1) 600-700 a Circuit Breaker Panel
22
Table 21 Electrical Specifications of the Circuit Breaker Panels
23
Externally Mounted Battery Return Busbar
24
Mechanical Specifications of the External Battery Return Busbar
24
Electrical Specifications of the External Battery Return Busbar
24
Figure 17 Top and Side Views of the External Battery Return Busbar
24
Table 22 Mechanical Specifications of a Single Lamination
24
Terminating Assemblies (Optional)
25
Figure 18 Perspective View of the a Terminating Assemblies
25
MPS300 and MPA100 Power Shelves
26
Mechanical Specifications of the MPS300 and MPA100 Power Shelves
26
Figure 19 Front View of the MPS300 Power Shelf (Shown Empty)
26
Table 23 Mechanical Specifications of the MPS300 and MPA100 Power Shelves
26
Electrical Specifications of the Power Shelves
27
Rectifiers
27
Helios Rectifier 100/48
27
Figure 20 Front View of the MPA100 Power Shelf (Shown Empty)
27
Figure 21 Front View of the Helios Rectifier 100/48
27
Table 24 Mechanical Specifications of the Helios Rectifier 100/48
27
Helios Rectifiers 200I/48 and 200E/48
28
Table 25 Electrical Specifications of the Helios Rectifier 100/48
28
Table 26 Mechanical Specifications of the Helios Rectifiers 200I/48 and 200E/48
28
Figure 22 Front View of the Helios Rectifiers 200I/48 and 200E/48
29
Electrical Specifications of the Helios Rectifiers 200I/48 and 200E/48
30
Standards
30
Table 27 Electrical Specifications of the Helios Rectifiers 200I/48 and 200E/48
30
Helios Monitor 3000/48 (Optional)
31
Mechanical Specifications
31
Electrical Specifications
31
600 A and 1200 a Battery Disconnect Unit (Optional)
31
Figure 23 Front View of the Helios Monitor 3000/48 (Without the Mounting Brackets)
31
Figure 24 600 a Battery Disconnect Unit
31
Table 28 Mechanical Specifications of the Helios Monitor 3000/48
31
AC Junction Box
32
3.10.1 Mechanical Specifications
32
3.10.2 Electrical Specifications
32
Overall Power System Specifications
32
3.11.1 Standards
32
Mechanical Specifications of Fully Equipped Power Cabinets
32
Figure 25 Front View of the AC Junction Box (with the Front Panel Open)
32
Table 29 Mechanical Specifications of the AC Junction Box
32
Table 30 Mechanical Specifications of Fully Equipped Power Cabinets
32
3.11.3 Electrical Specifications
33
3.11.4 Environmental Specifications
33
3.11.5 Floor and Point Loading
33
Table 31 Floor and Point Loading
33
4 Operation
34
General
34
Conventional Controller
34
Front Panel
34
Figure 26 Front View of the Conventional Controller
34
Table 32 Visual Indicators
34
Table 33 Transmitted Alarms
35
Table 34 Potentiometers
35
Figure 27 Shunt Range Selection Settings
36
Table 35 Switches
36
Table 36 DIP Switch Modules
36
Figure 28 Equalize Voltage and Duration Settings
37
Fuse
37
Test Points
37
Table 37 Fuse
37
Table 38 Test Points
37
Figure 29 Terminal Blocks and Connectors Layout at the Rear of the Conventional Controller
38
Rear Panel
38
Figure 30 Wiring Diagram and Pin Assignment of Terminal Blocks TB1 to TB4
39
MPS300 and MPA100 Power Shelves
40
Figure 31 Wiring Diagram and Pin Assignment of Terminal Blocks TB5 and TB6, and
40
Rectifiers
41
AC Junction Box
41
Distribution Panels
41
Terminating Assemblies (Optional)
41
Helios Monitor 3000/48 (Optional)
42
600 A and 1200 Battery Disconnect Units (Optional)
42
5 Maintenance
43
General
43
Helios Monitor 3000/48
43
Controller and Rectifiers
43
Troubleshooting
45
Table 39 Fault Diagnosis
45
Addition / Replacement Procedures
46
Addition or Replacement of a Rectifier
46
Figure 32 AC Connections in a Helios Rectifier 200E/48
48
Figure 33 AC Connections in the Female Receptacle for a Helios Rectifier 200I/48 or
49
Figure 34 AC Connections Inside the Junction Box (Top Fed Shown) for a Helios Rectifier 200E/48
49
Figure 35 AC Cable Routing for the Helios Rectifiers 200E/48 in a Top Fed System
50
Figure 36 AC Cable Routing for the Helios Rectifiers 200E/48 in a Bottom Fed System
50
Replacing a Rectifier
51
Adding or Replacing a Battery String
53
Replacement of a Distribution Fuse Block or Circuit Breaker
54
Replacing a Cabinet Alarm Lamp
54
6 Reference Documents
55
7 List of Terms
56
Technical Support
59
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