KTM 390 Duke AUS 2013 Manuals

Manuals and User Guides for KTM 390 Duke AUS 2013. We have 2 KTM 390 Duke AUS 2013 manuals available for free PDF download: Repair Manual, Owner's Manual

KTM 390 Duke AUS 2013 Repair Manual (204 pages)

Brand: KTM | Category: Motorcycle | Size: 10.84 MB

Table of Contents
4
1 Means of Representation

7
- Symbols Used
  7
- Formats Used
  7
2 Safety Advice

8
- Repair Manual
  8
- Degrees of Risk and Symbols
  8
- Work Rules
  8
3 Important Information

9
4 Serial Numbers

10
- Chassis Number/Type Label
  10
- Key Number
  10
- Engine Number
  10
5 Motorcycle

11
6 Fork, Triple Clamp

16
7 Handlebar, Controls

30
8 Shock Absorber, Swingarm

32
9 Exhaust

35
10 Air Filter

39
- Removing the Air Filter
  39
- Installing the Air Filter
  39
11 Fuel Tank, Seat, Trim

40
- Opening the Filler Cap
  40
- Closing the Filler Cap
  40
- Removing the Seat
  40
- Mounting the Seat
  41
- Removing the Passenger Seat
  41
- Mounting the Passenger Seat
  41
- Removing the Fuel Tank Cover
  41
- Installing the Fuel Tank Cover
  44
- Removing the Fuel Tank
  46
- Installing the Fuel Tank
  47
- Removing the Front Spoiler
  49
- Fitting Front Spoiler
  49
- Dismounting the Front Fender
  50
- Installing the Front Fender
  50
- Checking the Fuel Pressure
  50
- Changing the Fuel Filter
  51
- Replacing the Fuel Pump
  53
12 Wheels

54
13 Wiring Harness, Battery

63
14 Brake System

67
15 Lighting System, Instruments

77
16 Engine

83
- Removing the Engine
  83
- Installing the Engine
  87
- Disassembling the Engine
  92
- Preparations
  92
- Draining the Engine Oil
  92
- Removing the Chain Securing Guide
  92
- Removing the Valve Cover
  93
- Removing the Spark Plug
  93
- Removing the Clutch Cover
  93
- Setting the Engine to Ignition Top Dead Center
  94
- Removing the Timing Chain Tensioner
  95
- Removing the Camshaft
  95
- Removing the Cylinder Head
  96
- Removing the Piston
  97
- Removing the Starter Motor
  97
- Removing the Timing Chain
  97
- Removing the Water Pump Wheel
  98
- Removing the Alternator Cover
  98
- Removing the Rotor
  99
- Removing the Starter Drive
  99
- Removing the Balancer Shaft Drive Wheel
  100
- Removing the Gear Position Sensor
  100
- Removing the Suction Pump
  101
- Removing the Spacer
  102
- Removing the Clutch Cage
  102
- Removing the Primary Gear
  103
- Removing the Force Pump
  104
- Removing the Shift Shaft
  105
- Removing the Shift Drum Locating
  105
- Removing the Locking Lever
  105
- Removing the Oil Filter
  105
- Removing the Left Engine Case
  106
- Removing the Shift Rails
  107
- Removing the Shift Drum
  107
- Removing the Shift Forks
  108
- Removing the Transmission Shafts
  108
- Removing the Balancer Shaft
  108
- Removing the Crankshaft
  108
- Work on Individual Parts
  109
- Work on the Left Section of the Engine Case
  109
- Work on the Right Section of the Engine Case
  110
- Changing the Shaft Seal Ring of the Water Pump
  110
- Checking the Radial Play of the Lower Conrod Bearing
  111
- Changing the Conrod Bearing
  112
- Changing the Balancer Shaft Bearing
  113
- Work on the Cylinder Head
  114
- Checking the Cylinder Head
  115
- Checking the Pivot Point of the Camshafts
  115
- Checking/Measuring the Cylinder
  116
- Checking the Piston Ring End Gap
  116
- Checking/Measuring the Piston
  117
- Checking the Piston/Cylinder Mounting Clearance
  117
- Checking the Oil Pump
  117
- Checking the Oil Pressure Regulator Valve
  118
- Checking the Clutch
  119
- Checking the Shift Mechanism
  120
- Preassembling the Shift Shaft
  121
- Disassembling the Main Shaft
  121
- Dismantling the Countershaft
  122
- Checking the Transmission
  122
- Assembling the Main Shaft
  123
- Assembling the Countershaft
  124
- Checking the Timing Assembly
  126
- Changing the Stator
  126
- Checking the Electric Starter Drive
  127
- Checking the Freewheel
  128
- Assembling the Engine
  128
- Installing the Crankshaft
  128
- Installing the Balancer Shaft
  128
- Installing the Transmission Shafts
  129
- Installing the Shift Forks
  129
- Installing the Shift Drum
  129
- Installing the Shift Rails
  129
- Installing the Left Engine Case
  130
- Installing the Oil Filter
  131
- Installing the Locking Lever
  131
- Installing the Shift Drum Locating
  132
- Installing the Shift Shaft
  132
- Installing the Oil Pump
  132
- Installing the Primary Gear
  133
- Installing the Clutch Cage
  134
- Installing the Spacer
  135
- Installing the Suction Pump
  136
- Installing the Gear Position Sensor
  137
- Installing the Balancer Shaft Drive Wheel
  137
- Installing the Starter Drive
  138
- Installing the Rotor
  139
- Installing the Alternator Cover
  139
- Installing the Water Pump Cover
  139
- Installing the Timing Chain
  140
- Installing the Starter Motor
  140
- Installing the Piston
  140
- Installing the Cylinder Head
  142
- Installing the Camshafts
  143
- Installing the Timing Chain Tensioner
  143
- Checking the Valve Clearance
  144
- Adjusting the Valve Clearance
  145
- Installing the Clutch Cover
  145
- Installing the Spark Plug
  146
- Installing the Valve Cover
  146
- Installing the Chain Securing Guide
  147
- Installing the Oil Screen
  147
- Removing the Engine from the Engine Assembly Stand
  148
17 Shift Mechanism

149
- Adjusting the Shift Lever
  149
18 Water Pump, Cooling System

150
- Draining the Coolant
  150
- Filling/Bleeding the Cooling System
  150
- Checking the Antifreeze and Coolant Level
  151
- Checking the Coolant Level
  152
19 Lubrication System

154
- Oil Circuit
  154
- Checking the Engine Oil Level
  154
- Checking the Engine Oil Pressure
  154
- Changing the Engine Oil and Oil Filter, Cleaning the Oil Screen
  156
- Adding Engine Oil
  157
20 Ignition System

158
- Alternator - Checking the Stator Winding
  158
21 Technical Data

159
- Engine
  159
- Engine Tolerance, Wear Limits
  159
- Engine Tightening Torques
  160
- Capacities
  161
- Engine Oil
  161
- Coolant
  161
- Fuel
  161
- Chassis
  161
- Electrical System
  162
- Tires
  162
- Fork
  162
- Shock Absorber
  162
- Chassis Tightening Torques
  163
22 Cleaning/Protective Treatment

165
- Cleaning the Motorcycle
  165
- Checks and Maintenance Steps for Winter Operation
  166
23 Storage

167
- Preparing for Use after Storage
  167
24 Service Schedule

168
25 Wiring Diagram

170
- Page 2 of
  172
- Page 3 of
  174
- Page 4 of
  176
- Page 5 of
  178
- Page 6 of
  180
- Page 7 of
  182
- Page 8 of
  184
- Page 9 of
  186
26 Substances

188
27 Auxiliary Substances

189
28 Special Tools

191
29 Standards

200
- Index
  201

KTM 390 Duke AUS 2013 Owner's Manual (183 pages)

Brand: KTM | Category: Motorcycle | Size: 4.78 MB

Table of Contents
5
Means of Representation
9
Symbols Used
9
Formats Used
9
Safety Advice
10
Use Definition
10
Degrees of Risk and Symbols
11
Tampering Warning
11
Safe Operation
12
Protective Clothing
13
Work Rules
13
Environment
13
Owner's Manual
14
Important Notes
15
Guarantee, Warranty
15
Operating and Auxiliary Substances
15
Spare Parts, Accessories
15
Service
15
Figures
16
Customer Service
16
View of Vehicle
18
View of Vehicle, Front Left (Example)
18
View of Vehicle, Rear Right (Example)
20
Serial Numbers
22
Chassis Number
22
Type Label
22
Engine Number
23
Key Number
23
Controls
24
Clutch Lever
24
Hand Brake Lever
24
Throttle Grip
25
Horn Button
25
Light Switch
26
High Beam Flasher Button
26
Turn Signal Switch
27
Emergency off Switch
27
Electric Starter Button
28
Ignition/Steering Lock
28
Combination Instrument
29
Overview
29
Activation and Test
30
Warning Notes
31
Function Buttons
34
Indicator Lamps
35
Display
36
Filling Level Display in Fuel Tank
37
TRIP F Display
38
Coolant Temperature Indicator
39
Info Display
40
6.11.11 Riding Time/Average Speed Menu
41
6.11.12 Average Speed/Average Fuel Consumption 1 Menu
41
6.11.13 Average Fuel Consumption 1/Average Fuel Consumption 2 Menu
42
6.11.14 Average Fuel Consumption 2/Service Menu
43
6.11.15 Service/Range Menu
44
6.11.16 Range/Riding Time Menu
45
6.11.17 Total Distance Menu ODO
46
Distance Menu 1 TRIP 1
46
Distance Menu 2 TRIP 2
47
6.11.20 Setting Kilometers or Miles
47
6.11.21 Setting the Time
48
Adjusting the Shift Speed RPM 1
49
Adjusting the Shift Speed RPM 2
49
Opening the Filler Cap
50
Closing the Filler Cap
52
Seat Lock
52
Tool Set
53
Grab Handles
53
Passenger Footrests
54
Shift Lever
54
Foot Brake Lever
55
Side Stand
56
Preparing for Use
57
Advice on First Use
57
Running in the Engine
58
Loading the Vehicle
59
Riding Instructions
61
Checks and Maintenance When Preparing for Use
61
Starting
62
Starting off
64
Shifting, Riding
64
Applying the Brakes
67
Stopping, Parking
69
Transport
70
Refueling
71
Service Schedule
73
Tuning the Chassis
75
Adjusting the Spring Preload of the Shock Absorber
75
Adjusting the Shift Lever
76
Service Work on the Chassis
77
Raising the Motorcycle with the Rear Wheel Stand
77
Taking the Motorcycle off of the Rear Wheel Stand
77
Raising the Motorcycle with the Front Wheel Stand
78
Taking the Motorcycle off of the Front Wheel Stand
79
Removing the Passenger Seat
80
Mounting the Passenger Seat
81
Removing the Seat
81
Mounting the Seat
82
Checking for Chain Dirt Accumulation
83
Cleaning the Chain
83
Checking the Chain Tension
84
Adjusting the Chain Tension
86
Checking the Chain, Rear Sprocket, and Engine Sprocket
88
Removing the Front Spoiler
92
Fitting Front Spoiler
93
Brake System
94
Abs/Antilock Brake System
94
Checking the Brake Discs
95
Checking the Brake Fluid Level of the Front Brake
96
Adding Front Brake Fluid X
97
Checking the Front Brake Linings
98
Checking the Free Travel of Foot Brake Lever
99
Adjusting the Free Travel of the Foot Brake Lever
100
Checking the Rear Brake Fluid Level
101
Adding Rear Brake Fluid X
102
Checking the Rear Brake Linings
104
Wheels, Tires
105
Removing the Front Wheel
105
Installing the Front Wheel X
106
Removing the Rear Wheel
107
Installing the Rear Wheel
108
Checking the Rear Hub Rubber Dampers X
110
Checking the Tire Condition
112
Checking the Tire Air Pressure
113
Electrical System
115
Removing the Battery
115
Installing the Battery
116
Recharging the Battery
117
Changing the ABS Fuses
120
Changing the Fuses of Individual Power Consumers
121
Changing the Headlight Bulb
123
Changing the Parking Light Bulb
126
Checking the Headlight Setting
130
Adjusting the Headlight Range
131
Cooling System
134
Checking the Antifreeze and Coolant Level
135
Checking the Coolant Level
137
Draining the Coolant
139
Filling/Bleeding the Cooling System
140
Tuning the Engine
142
Checking the Play in the Throttle Cable
142
Adjusting the Play in the Throttle Cable
143
Checking the Clutch Lever Play
143
Adjusting the Clutch Cable Play
144
Service Work on the Engine
145
Checking the Engine Oil Level
145
Changing the Engine Oil and Oil Filter, Cleaning the Oil Screen
145
Adding Engine Oil
148
Cleaning, Care
150
Cleaning the Motorcycle
150
Checks and Maintenance Steps for Winter Operation
152
Storage
154
Preparing for Use after Storage
155
Troubleshooting
156
Technical Data
159
Engine
159
Engine Tightening Torques
160
Capacities
163
Engine Oil
163
Coolant
163
Fuel
163
Chassis
163
Electrical System
165
Tires
165
Fork
166
Shock Absorber
166
Chassis Tightening Torques
166
Substances
171
Auxiliary Substances
174
Standards
177
Index
178

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KTM 390 Duke AUS 2013 Manuals

KTM 390 Duke AUS 2013 Repair Manual (204 pages)

Table of Contents

1 Means of Representation

2 Safety Advice

3 Important Information

4 Serial Numbers

5 Motorcycle

6 Fork, Triple Clamp

7 Handlebar, Controls

8 Shock Absorber, Swingarm

9 Exhaust

10 Air Filter

11 Fuel Tank, Seat, Trim

12 Wheels

13 Wiring Harness, Battery

14 Brake System

15 Lighting System, Instruments

16 Engine

17 Shift Mechanism

18 Water Pump, Cooling System

19 Lubrication System

20 Ignition System

21 Technical Data

22 Cleaning/Protective Treatment

23 Storage

24 Service Schedule

25 Wiring Diagram

26 Substances

27 Auxiliary Substances

28 Special Tools

29 Standards

KTM 390 Duke AUS 2013 Owner's Manual (183 pages)

Table of Contents

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