Sign In
Upload
Manuals
Brands
KTM Manuals
Motorcycle
300 EXC Factory Edition
KTM 300 EXC Factory Edition Manuals
Manuals and User Guides for KTM 300 EXC Factory Edition. We have
1
KTM 300 EXC Factory Edition manual available for free PDF download: Owner's Manual
KTM 300 EXC Factory Edition Owner's Manual (145 pages)
Brand:
KTM
| Category:
Motorcycle
| Size: 7.05 MB
Table of Contents
Table of Contents
4
Table of Contents 2
4
1 Means of Representation
7
Symbols Used
7
Formats Used
7
2 Safety Advice
8
Use Definition - Intended Use
8
Degrees of Risk and Symbols
8
Tampering Warning
8
Safe Operation
9
Protective Clothing
9
Work Rules
9
Environment
9
Owner's Manual
9
3 Important Notes
10
Guarantee, Warranty
10
Operating and Auxiliary Substances
10
Spare Parts, Accessories
10
Service
10
Figures
10
Customer Service
10
4 View of Vehicle
11
View of Vehicle, Front Left (Example)
11
View of Vehicle, Rear Right (Example)
12
5 Serial Numbers
13
Chassis Number
13
Type Label
13
Key Number (All EXC Models)
13
Engine Number
13
Fork Part Number
13
Shock Absorber Part Number
14
6 Controls
15
Clutch Lever
15
Hand Brake Lever
15
Throttle Grip
15
Kill Switch (EXC EU/AU, EXC Factory Edition, 300 EXC BR)
15
Kill Switch (Six Days EU)
16
Kill Switch (All XC-W Models)
16
Horn Button (EXC EU/AU, EXC Factory Edition, 300 EXC BR)
16
Horn Button (Six Days EU)
16
Light Switch (EXC EU/AU, EXC Factory Edition, 300 EXC BR)
16
Light Switch (Six Days EU)
17
Light Switch (All XC-W Models)
17
Turn Signal Switch (EXC EU/AU, EXC Factory Edition, 300 EXC BR)
17
Turn Signal Switch (Six Days EU)
17
Emergency off Switch (EXC AU)
17
Electric Starter Button (All 200/250/300 EU/US Models, 300 EXC BR)
18
Electric Starter Button (EXC AU)
18
Overview of Indicator Lamps (All EXC Models)
18
Overview of Indicator Lamps (All XC-W Models)
18
Opening the Filler Cap
18
Closing the Filler Cap
19
Fuel Tap
19
Choke
20
Shift Lever
20
Kick Starter
20
Foot Brake Lever
20
Side Stand
21
Steering Lock (All EXC Models)
21
Locking the Steering (All EXC Models)
21
Unlocking the Steering (All EXC Models)
22
7 Speedometer
23
Speedometer Overview
23
Activation and Test
23
Setting Kilometers or Miles
23
Setting the Speedometer Functions
24
Setting the Clock
24
Viewing the Lap Time
24
Display Mode SPEED (Speed)
25
Display Mode SPEED/H (Service Hours)
25
Setup Menu
25
Setting the Unit of Measurement
26
Display Mode SPEED/CLK (Time)
26
Setting the Clock
27
Display Mode SPEED/LAP (Lap Time)
27
Viewing the Lap Time
27
Display Mode SPEED/ODO (Odometer)
28
Display Mode SPEED/TR1 (Trip Master 1)
28
Display Mode SPEED/TR2 (Trip Master 2)
28
Setting TR2 (Trip Master 2)
28
Display Mode SPEED/A1 (Average Speed 1)
29
Display Mode SPEED/A2 (Average Speed 2)
29
Display Mode SPEED/S1 (Stop Watch 1)
30
Display Mode SPEED/S2 (Stop Watch 2)
30
Table of Functions
30
Table of Conditions and Menu Activation
31
8 Preparing for Use
32
Advice on First Use
32
Running in the Engine
33
Preparing the Vehicle for Difficult Riding Conditions
33
Preparations for Riding on Dry Sand
34
Preparations for Riding on Wet Sand
34
Preparations for Riding on Wet and Muddy Surfaces
35
Preparations for Riding at High Temperatures and Low Speeds
35
Preparing for Riding at Low Temperatures or in Snow
36
9 Riding Instructions
37
Checks and Maintenance Work When Preparing for Use
37
Starting
37
Start off
38
Shifting, Riding
38
Braking
38
Stopping, Parking
39
Transport
39
Refueling
40
10 Service Schedule
41
Service Work (as Additional Order)
42
11 Tuning the Chassis
43
Checking the Basic Chassis Setting with the Rider's Weight
43
Compression Damping of Shock Absorber
43
Adjusting the Low-Speed Compression Damping of the Shock Absorber
43
Adjusting the High-Speed Compression Damping of the Shock Absorber
44
Adjusting the Rebound Damping of the Shock Absorber
44
Measuring the Sag of the Unloaded Rear Wheel
45
Checking the Static Sag of the Shock Absorber
45
Checking the Riding Sag of the Shock Absorber
46
Adjusting the Spring Preload of the Shock Absorber
46
Adjusting the Riding Sag
47
Checking the Basic Setting of the Fork
47
Adjusting the Compression Damping of the Fork
48
Adjusting the Rebound Damping of the Fork
49
Adjusting the Spring Preload of the Fork (EXC, XC-W, EXC Factory Edition)
50
Handlebar Position
50
Adjusting the Handlebar Position
51
12 Service Work on the Chassis
52
Raising the Motorcycle with the Lift Stand
52
Removing the Motorcycle from the Lift Stand
52
Bleeding the Fork Legs
52
Cleaning the Dust Boots of the Fork Legs
53
Loosening the Fork Protection
53
Positioning the Fork Protection
53
Removing the Fork Legs
54
Installing the Fork Legs
54
Removing the Fork Protector
55
Installing the Fork Protector
56
Removing the Lower Triple Clamp (EXC, XC-W)
56
Removing the Lower Triple Clamp (Six Days, EXC Factory Edition)
56
Installing the Lower Triple Clamp (EXC, XC-W)
57
Installing the Lower Triple Clamp (Six Days, EXC Factory Edition)
59
Checking the Play of the Steering Head Bearing
60
Adjusting the Play of the Steering Head Bearing
61
Greasing the Steering Head Bearing
62
Removing the Front Fender
62
Installing the Front Fender
63
Removing the Shock Absorber
63
Installing the Shock Absorber
63
Removing the Seat
64
Mounting the Seat
64
Removing the Air Filter Box Lid
65
Installing the Air Filter Box Lid
65
Removing the Air Filter
65
Installing the Air Filter
66
Cleaning the Air Filter and Air Filter Box
66
Sealing the Air Filter Box
67
Removing the Main Silencer
67
Installing the Main Silencer
67
Changing the Glass Fiber Yarn Filling of the Main Silencer
67
Removing the Fuel Tank
68
Installing the Fuel Tank
69
Checking the Chain for Dirt
70
Cleaning the Chain
70
Checking the Chain Tension
70
Adjusting the Chain Tension
71
Checking the Chain, Rear Sprocket, Engine Sprocket and Chain Guide
72
Checking the Frame
73
Checking the Swingarm
74
Checking the Routing of the Throttle Cable
74
Checking the Rubber Grip
75
Additionally Securing the Rubber Grip
75
Adjusting the Basic Position of the Clutch Lever
75
Checking/Correcting the Fluid Level of the Hydraulic Clutch
76
Changing the Hydraulic Clutch Fluid
76
Removing the Engine Guard (Six Days, EXC Factory Edition)
78
Installing the Engine Guard (Six Days, EXC Factory Edition)
78
13 Brake System
79
Checking the Free Travel of the Hand Brake Lever
79
Adjusting Free Travel of Hand Brake Lever (All EXC Models)
79
Adjusting the Basic Position of the Hand Brake Lever (All XC-W Models)
79
Checking the Brake Discs
80
Checking the Front Brake Fluid Level
80
Adding Front Brake Fluid
80
Checking the Front Brake Linings
81
Changing the Front Brake Linings
82
Checking the Free Travel of Foot Brake Lever
83
Adjusting the Basic Position of the Foot Brake Lever
83
Checking the Rear Brake Fluid Level
84
Adding Brake Fluid for the Rear Brake
85
Checking the Rear Brake Linings
85
Changing the Brake Linings of the Rear Brake
86
14 Wheels, Tires
88
Removing the Front Wheel
88
Installing the Front Wheel
88
Removing the Rear Wheel
89
Installing the Rear Wheel
90
Checking the Tire Condition
90
Checking the Tire Air Pressure
91
Checking the Spoke Tension
91
15 Electrical System
93
Removing the Battery (All 200/250/300 Models)
93
Installing the Battery (All 200/250/300 Models)
93
Recharging the Battery (All 200/250/300 Models)
94
Changing the Main Fuse (All 200/250/300 Models)
95
Removing the Headlight Mask with the Headlight
96
Refitting the Headlight Mask with the Headlight
96
Changing the Headlight Bulb
97
Changing the Turn Signal Bulb (All EXC Models)
97
Checking the Headlight Setting
98
Adjusting the Headlight Range
98
Changing the Speedometer Battery
99
16 Cooling System
100
Checking the Antifreeze and Coolant Level
100
Checking the Coolant Level
101
Draining the Coolant
101
Refilling with Coolant
102
17 Tuning the Engine
104
Checking the Play in the Throttle Cable
104
Adjusting the Play in the Throttle Cable
104
Carburetor - Idle
104
Carburetor - Adjusting the Idle Speed
105
Emptying the Carburetor Float Chamber
106
Checking the Basic Position of the Shift Lever
107
Adjusting the Basic Position of the Shift Lever
107
Engine Characteristic - Auxiliary Spring (All 250/300 Models)
107
Engine Characteristic - Setting the Auxiliary Spring (All 250/300 Models)
107
18 Service Work on the Engine
109
Checking the Gear Oil Level
109
Changing the Gear Oil
109
Draining the Gear Oil
110
Refilling with Gear Oil
110
Adding Gear Oil
111
19 Cleaning, Care
113
Cleaning the Motorcycle
113
Checks and Maintenance Steps for Winter Operation
114
20 Storage
115
Preparing for Use after Storage
115
21 Troubleshooting
116
22 Technical Data
118
Engine
118
All 125 Models
118
All 200 Models
118
All 250 Models
119
All 300 Models
119
Engine Tightening Torques
120
All 125/200 Models
120
All 250/300 Models
121
Capacities
122
Gear Oil
122
Coolant
122
Fuel
122
Chassis
122
Electrical System
123
Tires
124
Fork
124
EXC EU, All 200 Models, 125 EXC Factory Edition EU
124
250/300 EXC EU/AU, XC-W US, 250/300 EXC Factory Edition, 300 EXC BR
124
EXC Six Days EU
125
250/300 Six Days
125
Shock Absorber
126
All 125/200 Models
126
All 250/300 Models
126
Chassis Tightening Torques
127
Carburetor
129
22.10.1 All 125 Models
129
Carburetor Tuning (All 125 Models)
129
22.10.3 200 Exc Eu
131
22.10.4 200 Exc Au
131
22.10.5 200 XC-W Us
131
Carburetor Tuning (All 200 Models)
131
22.10.7 250 EXC EU, 250 EXC Six Days EU, 250 EXC Factory Edition EU
133
22.10.8 250 Exc Au
133
22.10.9 250 XC-W Us
133
Carburetor Tuning (All 250 Models)
133
22.10.11 300 EXC EU, 300 EXC Six Days EU, 300 EXC Factory Edition EU
135
22.10.12 300 Exc Au
135
Exc Br
135
Carburetor Tuning (All 300 Models)
135
22.10.15 General Carburetor Tuning
136
23 Substances
137
24 Auxiliary Substances
139
25 Standards
141
Index
142
Advertisement
Advertisement
Related Products
KTM 300 EXC Six days eu
KTM 300 EXC 2001
KTM 300 EXC AUS 2012
KTM 300 EXC EU 2013
KTM 300 EXC TPI EU 2018
KTM 300 EXC TPI 2019
KTM 300 EXC Six Day TPI 2019
KTM 300 EXC Six Days TPI 2019
KTM 300 EXC SIX DAYS TPI 2022
KTM 300 EXC SIX DAYS EU 2014
KTM Categories
Motorcycle
Motorcycle Accessories
Offroad Vehicle
Engine
Bicycle Accessories
More KTM Manuals
Login
Sign In
OR
Sign in with Facebook
Sign in with Google
Upload manual
Upload from disk
Upload from URL