KTM 2010 690 SMC AUS Manuals

Manuals and User Guides for KTM 2010 690 SMC AUS. We have 1 KTM 2010 690 SMC AUS manual available for free PDF download: Repair Manual

KTM 2010 690 SMC AUS Repair Manual

KTM 2010 690 SMC AUS Repair Manual (227 pages)

Brand: KTM | Category: Motorcycle | Size: 13.2 MB

Table of Contents

Table of Contents
4
Means of Representation
7
Important Notes
8
Location of Serial Numbers
9
Motorcycle
11
01/Fork, Triple Clamp
14
02/Handlebar, Instruments
29
04/Shock Absorber, Swingarm
31
05/Exhaust
49
06/Air Filter
53
07/Fuel Tank, Seat, Trim
56
- Opening Filler Cap
  56
- Closing Filler Cap
  56
- Removing the Seat
  56
- Mounting the Seat
  56
- Taking off the Side Cover
  56
- Mounting the Side Cover
  57
- Checking the Fuel Pressure
  57
- Changing the Fuel Filter
  58
09/Front Wheel
61
- Removing Front Wheel
  61
- Installing the Front Wheel
  61
- Checking the Tire Air Pressure
  62
- Checking the Tire Condition
  62
- Checking the Brake Discs
  63
10/Rear Wheel
64
11/Wiring Harness, Battery
70
- Removing the Battery
  70
- Installing the Battery
  70
- Disconnecting the Battery
  70
- Connecting the Battery
  71
- Recharging the Battery
  71
- Checking the Charging Voltage
  72
- Changing the Main Fuse
  72
- Changing Fuses of Individual Power Consumers
  73
- Adjusting the Engine Characteristic
  74
13/Brake System
75
14/Light System, Instruments
84
30/Engine
90
- Removing the Engine
  90
- Installing the Engine
  92
30/Disassembling the Engine
96
- Clamping Engine into Engine Work Stand
  96
- Draining the Engine Oil
  96
- Removing Starter Motor
  96
- Removing Valve Cover
  96
- Removing the Alternator Cover
  97
- Removing Spacer
  97
- Removing Gear Position Sensor
  97
- Removing Oil Filter
  97
- Removing Thermostat
  98
- Setting Engine to Ignition Top Dead Center
  98
- Removing Water Pump Wheel
  98
- Removing Clutch Cover
  99
- Removing Spacer and Spring
  99
- Removing Spark Plug
  99
- Removing Timing Chain Tensioner
  100
- Removing Camshafts
  100
- Removing Cylinder Head
  100
- Removing Piston
  100
- Removing Rotor
  101
- Removing Timing Chain Rails
  101
- Removing Timing Chain and Timing Chain Sprocket
  102
- Removing Crankshaft Position Sensor
  102
- Removing Clutch Cage
  102
- Removing Primary Gear
  104
- Removing Starter Drive
  104
- Removing Shift Shaft
  104
- Removing Shift Drum Locating
  104
- Removing Locking Lever
  105
- Removing Oil Pumps
  105
- Removing Left Engine Case
  105
- Removing Crankshaft and Balancer Shaft
  106
- Removing Transmission Shafts
  106
30/Engine - Work on Individual Parts
108
- Work on the Right Section of the Engine Case
  108
- Work on the Left Section of the Engine Case
  109
- Work on the Clutch Cover
  110
- Removing Crankshaft Bearing Inner Ring
  111
- Removing Balancer Shaft Drive Wheel
  111
- Changing the Conrod Bearing
  111
- Checking Crankshaft Run-Out at Bearing Pin
  113
- Installing Balancer Shaft Drive Wheel
  113
- Installing Crankshaft Bearing Inner Ring
  113
- Measuring Axial Clearance of Crankshaft and Balancer Shaft
  114
- Cylinder - Nikasil Coating
  114
- Checking/Measuring the Cylinder
  115
- Checking/Measuring the Piston
  115
- Checking Piston Ring End Gap
  116
- Checking Piston/Cylinder Mounting Clearance
  117
- Checking Oil Pumps for Wear
  117
- Replacing Autodecompressor
  117
- Preparing Timing Chain Tensioner for Installation
  118
- Checking Timing Assembly
  119
- Removing Rocker Arm
  119
- Changing Camshaft Bearing
  119
- Removing Valves
  120
- Checking Valves
  121
- Checking Valve Springs
  121
- Checking Valve Spring Retainer
  121
- Checking Cylinder Head
  121
- Installing Valves
  122
- Installing Rocker Arm
  123
- Dismantling Antihopping Clutch
  123
- Checking the Clutch
  124
- Preassembling Antihopping Clutch
  125
- Checking Shift Mechanism
  126
- Preassembling Shift Shaft
  126
- Disassembling the Main Shaft
  127
- Dismantling Countershaft
  127
- Checking the Transmission
  128
- Assembling the Main Shaft
  129
- Assembling Countershaft
  130
- Checking Electric Starter Drive
  131
- Removing Freewheel
  131
- Checking Freewheel
  132
- Installing Freewheel
  132
30/Assembling the Engine
134
- Installing Transmission Shafts
  134
- Installing Crankshaft and Balancer Shaft
  135
- Installing Left Engine Case
  135
- Installing Oil Pumps
  136
- Installing Locking Lever
  136
- Installing Shift Drum Locating
  136
- Installing Shift Shaft
  137
- Installing Starter Drive
  137
- Installing Primary Gear
  137
- Installing Clutch Cage
  138
- Installing Crankshaft Position Sensor
  139
- Installing Timing Chain and Timing Chain Sprocket
  139
- Installing Timing Chain Rails
  140
- Installing Rotor
  140
- Adjusting Crankshaft Position Sensor Distance
  140
- Setting Engine to Top Dead Center
  141
- Installing Piston
  141
- Installing Cylinder Head
  142
- Installing Camshafts
  143
- Installing Timing Chain Tensioner
  143
- Checking Valve Clearance
  144
- Adjusting Valve Clearance
  144
- Installing Spark Plug
  145
- Installing Spacer and Spring
  145
- Installing Clutch Cover
  145
- Mounting Water Pump Cover
  146
- Installing Thermostat
  146
- Installing the Oil Filter
  146
- Installing Gear Position Sensor
  147
- Installing the Spacer
  147
- Installing Oil Screens
  148
- Installing Alternator Cover
  148
- Installing Starter Motor
  149
- Installing Valve Cover
  149
- Taking Engine off Universal Mounting Rack
  149
32/Clutch
150
- Checking/Rectifying the Fluid Level of the Hydraulic Clutch
  150
35/Water Pump, Cooling System
151
- Draining Coolant
  151
- Filling the Cooling System
  151
- Checking the Antifreeze and Coolant Level
  152
- Checking the Coolant Level
  153
38/Lubrication System
154
- Oil Circuit
  154
- Checking the Engine Oil Level
  154
- Checking the Engine Oil Pressure
  155
- Changing the Engine Oil and Filter, Cleaning the Oil Screens
  156
- Draining Engine Oil
  156
- Removing the Oil Filter
  157
- Installing the Oil Filter
  157
- Cleaning the Oil Screens
  158
- Filling up with Engine Oil
  159
- Adding Engine Oil
  159
39/Ignition System
160
41/Throttle Valve Body
162
Technical Data - Engine
170
- Capacity - Engine Oil
  170
- Capacity - Coolant
  170
Technical Data - Tolerance, Wear Limits of Engine
171
Technical Data - Engine Tightening Torques
173
Technical Data - Chassis
175
- Lighting Equipment
  175
- Capacity - Fuel
  176
Technical Data - Fork
177
Technical Data - Shock Absorber
178
Technical Data - Chassis Tightening Torques
179
Cleaning/Protective Treatment
181
- Cleaning the Motorcycle
  181
- Protective Treatment for Winter Operation
  182
Storage
183
- Putting into Operation after Storage
  183
Service Schedule
184
Wiring Diagram
186
- 184
  186
- 186
  188
- 188
  190
- 190
  192
- 192
  194
- 194
  196
- 196
  198
- 198
  200
- 200
  202
- 202
  204
Substances
206
Auxiliary Substances
208
Special Tools
210
Standards
222
Index
223

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