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2004 450 EXC RACING
KTM 2004 450 EXC RACING Manuals
Manuals and User Guides for KTM 2004 450 EXC RACING. We have
1
KTM 2004 450 EXC RACING manual available for free PDF download: Owner's Manual
KTM 2004 450 EXC RACING Owner's Manual (61 pages)
Brand:
KTM
| Category:
Motorcycle
| Size: 3.09 MB
Table of Contents
Important Limited Warranty and Limited Guarantee Information
4
Table of Contents
5
Serial Number Locations
6
Chassis Number
6
Engine Number, Engine Type
6
Operation Instruments
6
Clutch Lever
6
Hand Decompression Lever
6
Hand Brake Lever
6
Short Circuit Button (SX/MXC)
7
Combination Switch (EXC)
7
Headlamp Switch (EXC USA)
7
Flasher Switch
7
Starter Button (EXC)
7
Digital Speedometer, Indicator Lamps
8
Electronic Speedometer
8
Tripmaster Switch
9
Setting the Clock
11
Activating/Deactivating the Display Modes
11
Kilometers or Miles
12
Emergency off Switch (EXC Australia)
13
Filler Cap
13
Fuel Tap
13
Choke
13
Hot Start Device (450/525 SX)
14
Shift Lever
14
Kickstarter
14
Foot Brake Pedal
14
Side Stand
14
Compression Damping of Fork
15
Rebound Damping of Fork
15
Damping Action During Compression of Shock Absorber (SX)
15
Compression Damping of Shock Absorber (MXC, EXC)
16
Rebound Damping of Shock Absorber (SX, MXC, EXC)
16
Steering Lock
16
General Tips and Warnings for Starting the Motorcycle
17
Instructions for Initial Operation
17
Running in the Racing Models
17
Driving Instructions
18
Check the Following before each Start
18
Starting When the Engine Is Cold
19
Starting When the Engine Is Warm
19
What to Do When the Engine Is "Flooded
19
Starting off
19
Shifting/Riding
19
Fuel
20
Braking
20
Stopping and Parking
20
Periodic Maintenance Schedule 2004
21
Maintenance Work on Chassis and Engine
25
Checking and Adjusting the Steering Head Bearing
25
Breather Plug Front Fork
26
Cleaning the Dust Sleeves of the Telescopic Fork
26
Adjusting the Spring Preload on the Fork (SX)
26
Basic Suspension Setup for the Weight of the Driver
27
Checking Shock Absorber and Spring
27
Changing the Spring Preload on the Telescopic Fork
28
How to Change the Handlebar Position
29
Changing the Spring Preloading of the Shock Absorber
29
Pivot Bearing
29
Check Chain Tension
30
Correct Chain Tension
30
Chain Maintenance
31
Chain Wear
31
General Information about KTM Disc Brakes
32
Adjusting the Free Travel at the Hand Brake Lever
33
Checking the Brake Fluid Level - Front Brake
33
Refilling the Front Brake Fluid Reservoir
33
Checking the Front Brake Pads
33
Replacing the Front Brake Pads
34
Changing the Basic Position of the Foot Brake Pedal
34
Checking the Rear Brake Fluid Level
34
Refilling the Rear Brake Fluid Reservoir
34
Checking the Rear Brake Pads
35
Replacing the Rear Brake Pads
35
Dismounting and Mounting the Front Wheel
35
Dismounting and Mounting the Rear Wheel
36
Checking Spoke Tension
36
Tires-Air Pressure
37
Check/Set Distance of the Magnetic Sensor
37
Replacing the Battery of the Digital Speedometer
37
Battery (MXC/EXC)
38
Charging the Battery
38
Fuse (MXC/EXC)
39
Replacing Headlight Lamp/Parking Light Lamp
39
Cooling System
40
Checking the Coolant Level
40
Bleeding the Cooling System
40
Replacing the Glassfiber Yarn Packing of the Silencer
41
Cleaning the Spark Arrester (MXC/EXC USA)
41
Cleaning the Air Filter
42
Checking the Adjustment of the Hand Decompression Release Cable
42
Adjusting the Throttle Cables
42
Changing the Original Position of the Clutch Lever
43
Checking the Oil Level of the Hydraulic Clutch
43
Bleeding of the Hydraulic Clutch
43
Carburetor - Adjust Idling (Keihin-FCRMX 37/39/41)
44
Adjusting the Mixture Control Screw
44
Checking the Float Level (Float Height)
44
Draining the Float Chamber of the Carburetor
45
Oil Circuit
45
Checking the Engine Oil Level
45
Engine Oil
46
Changing the Engine Oil
46
Troubleshooting
48
Cleaning
50
Conservation for Winter Operation
50
Storage
50
Use after a Period of Storage
50
Technical Data - Engine
51
Tightening Torques
53
Technical Data - Chassis
54
Head Word Index
55
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