Komatsu HM400-1 Manuals

Manuals and User Guides for Komatsu HM400-1. We have 3 Komatsu HM400-1 manuals available for free PDF download: Manual, Brochure

Komatsu HM400-1 Manual (258 pages)

Brand: Komatsu | Category: Utility Vehicle | Size: 9.55 MB

Table of Contents

10
- Foreword
  11
  - Safety Information
    14
- Safety
  15
  - Safety Labels
    16
  - Position for Attaching Safety Labels
    16
  - Safety Labels
    17
  - General Precautions
    23
  - Safety Rules
    23
  - If Abnormalities Are Found
    23
  - Clothing and Personal Protective Items
    23
  - Fire Extinguisher and First Aid Kit
    23
  - Safety Features
    24
  - Keep Machine Clean
    24
  - Inside Operator's Compartment
    24
  - Always Apply Lock When Leaving Operator's Seat
    24
  - Handrails and Steps
    25
  - Mounting and Dismounting
    25
  - Crushing or Cutting Prevention
    25
  - Prevention of Burns
    26
  - Fire Prevention
    26
  - Action if Fire Occurs
    27
  - Window Washer Liquid
    27
  - PRECAUTIONS WHEN USING ROPS (Roll over Protective Structure)
    28
  - Precautions for Attachments
    28
  - Unauthorized Modification
    28
  - Safety at Worksite
    28
  - Working on Loose Ground
    29
  - Do Not Go Close to High-Voltage Cables
    29
  - Ensure Good Visibility
    29
  - Precautions Related to Ventilation of Exhaust Gas
    30
  - Checking Signalman's Signals and Signs
    30
  - Emergency Escape from Operator's Cab
    30
  - Asbestos Dust Hazard Prevention
    30
  - Precautions During Operation
    31
    
    Checks before Starting Engine, Adjust
    31
    
    Precautions When Starting
    31
    
    Starting Engine
    31
    
    Precautions in Cold Areas
    32
    
    Checks before Starting Operation
    33
    
    Operation
    33
    
    Precautions When Traveling in Forward or Reverse
    33
    
    Precautions When Operating
    34
    
    Precautions When Operating Dump Body
    34
    
    Precautions When Traveling
    34
    
    Precautions When Traveling on Slopes
    34
    
    Parking Machine
    35
    
    Precautions for Accumulated Snow, Ice
    35
    
    Loading and Unloading
    36
    
    Shipping
    36
    
    Transportation
    36
    
    Battery
    37
    
    Battery Hazard Prevention
    37
    
    Starting with Booster Cables
    38
    
    Towing
    39
    
    When Towing
    39
  - Precautions for Maintenance
    40
    
    Appoint Leader When Working with Others
    40
    
    Keep Work Place Clean and Tidy
    40
    
    Warning Tag
    40
    
    Stop Engine before Carrying out Inspection and Maintenance
    41
    
    Two Workers for Maintenance When Engine Is Running
    42
    
    Handling Suspension Cylinder, Accumulator
    43
    
    Noise
    43
    
    Personnel
    43
    
    Proper Tools
    43
    
    Work under the Machine
    43
    
    Precautions for High-Pressure Fuel
    44
    
    Precautions When Using Hammer
    44
    
    Precautions with High-Pressure Oil
    44
    
    Removing Battery Terminal
    44
    
    Repair Welding
    44
    
    Compressed Air
    45
    
    Handling High-Pressure Hoses, Piping
    45
    
    Maintenance of Air Conditioner
    45
    
    Precautions for High Voltage
    45
    
    Waste Materials
    45
    
    Periodic Replacement of Safety-Critical Parts
    46
  - Precautions with Tires
    47
- Operation
  47
  - Handling Tires
    47
    
    Precautions When Storing Tire
    47
  - General View
    50
    
    General View of Machine
    50
    
    General View of Controls and Gauges
    51
  - Explanation of Components
    53
    
    Machine Monitor
    53
    
    Other Functions of Machine Monitor
    74
    
    Switches
    77
    
    Control Levers and Pedals
    88
    
    Mechatronics Equipment Controller
    93
    
    Articulate Lock
    94
    
    Safety Pin
    94
    
    Dust Indicator
    95
    
    Fuses
    95
    
    Car Radio
    98
    
    Car Stereo
    104
    
    Air Conditioner
    112
  - Operation
    117
    
    Check before Starting Engine
    117
    
    Starting Engine
    129
    
    Operations, Checks after Starting Engine
    132
    
    Checks after Stopping Engine
    133
    
    Stopping Engine
    133
    
    Moving Machine off (Forward, Reverse), Stopping
    134
    
    Shifting Gear
    139
  - Traveling Downhill
    140
  - Steering the Machine
    148
  - Operation Using Differential Lock
    148
  - Loading Operations
    150
  - Dump Operations
    151
  - Cab Tilt Operation
    153
  - Precautions for Operation
    154
  - Parking Machine
    155
  - Checks after Completion of Work
    156
  - Locking
    156
  - Handling Tires
    157
- Determining and Maintaining Travel Road
  158
  - Determining Travel Road
    158
  - Maintaining Travel Road
    158
- Transportation
  159
  - Precautions When Transporting
    159
  - Steps for Transportation
    159
  - Precautions When Loading
    159
  - Method of Lifting Machine
    160
- Cold Weather Operation
  163
  - Precautions for Low Temperature
    163
  - Precautions after Completion of Work
    164
  - After Cold Weather
    165
- Long-Term Storage
  166
  - Before Storage
    166
  - During Storage
    166
  - After Storage
    166
  - Precautions before Traveling after Long-Term Storage
    166
- Troubleshooting
  167
  - After Running out of Fuel
    167
  - Towing the Machine
    168
  - If Battery Is Discharged
    170
  - Other Trouble
    173
- Maintenance
  180
- Guides to Maintenance
  180
- Outline of Service
  182
  - Handling Oil, Fuel, Coolant, and Performing Oil Clinic
    182
  - Outline of Electric System
    184
- Wear Parts
  185
  - Wear Parts List
    185
- Use of Fuel, Coolant and Lubricants According to Ambient Temperature
  186
- Standard Tightening Torques for Bolts and Nuts
  190
  - Torque List
    190
- Periodic Replacement of Safety Critical Parts
  192
  - Safety Critical Parts
    192
Maintenance Schedule Chart

193
- Adjust Injector
  196
- Service Procedure
  197
- Clean Inside of Cooling System
  201
- Check Level of Window Washer Fluid, Add Fluid
  203
- Check Refrigerant (Gas) Level
  204
- Clean Air Conditioner Air Filter
  204
- Check Dump Body
  205
- Check Electric Intake Air Heater
  205
- Check Length of Suspension Cylinder
  205
- Bleed Air from Front Brake
  206
- Bleed Air from Center Brake
  207
- Bleed Air from Rear Brake
  208
- Check Play of Output Coupling of Output Shaft
  209
- Selection and Inspection of Tires
  210
  - Check before Starting
    212
  - Every 50 Hours Service
    213
  - Every 250 Hours Service
    214
- Check Drive Shaft
  216
- Clean Breather
  217
- Clean Brake Drain Tube
  219
- Check Level of Battery Electrolyte
  220
- Check Alternator Belt Tension, Adjust
  222
- Check Air Conditioner Compressor Belt Tension, Adjust
  223
- Check Frame, A-Arm
  224
- Check Braking Capacity of Foot Brake
  225
- Check Braking Capacity of Retarder Brake
  225
- Check Braking Capacity of Parking Brake
  226
- Check Wear of Parking Brake Pads
  226
  - Every 500 Hours Service
    227
  - Change Oil in Engine Oil Pan, Replace Engine Oil Filter Cartridge
    227
- Replace Fuel Filter Cartridge
  228
- Clean Fuel Tank Strainer
  229
- Check Oil Level in Final Drive Case, Add Oil
  230
- Check Oil Level in Differential Case, Add Oil
  231
- Clean, Check Radiator Fins and after Cooler Fins
  232
- Check Fan Belt Tension, Adjust
  233
  - Every 1000 Hours Service
    234
  - Replace Corrosion Resistor Cartridge
    234
- Replace Transmission Filter Element
  235
- Change Oil in Transmission Case
  236
- Change Oil in Brake Oil Tank, Replace Brake Oil Filter Element
  238
  - Every 2000 Hours Service
    241
  - Change Oil in Final Drive Case
    241
- Change Oil in Differential Case
  242
- Replace Hydraulic Filter Element
  243
- Clean Hydraulic Tank Strainer
  244
- Clean Strainer in Differential Lock Hydraulic Circuit
  245
- Clean Transmission Case Strainer
  245
- Clean Breather
  247
- Clean Engine Breather Element
  247
- Check Alternator, Starting Motor
  248
- Check Play of Turbocharger Rotor
  248
  - Every 4000 Hours Service
    249
  - Change Oil in Hydraulic Tank
    249
  - Check Water Pump
    249
  - Check Fan Pulley and Tension Pulley
    249
  - Check Vibration Damper
    249
  - Replace Injector Assembly (EPA Exhaust Gas Regulation Areas Only)
    249
- Check, Adjust Engine Valve Clearance
  248
- Clean, Check Turbocharger
  248
- Checking for Looseness of High-Pressure Clamp, Hardening of Rubber
  250
- Checking for Missing Fuel Spray Prevention Cap, Hardening of Rubber
  250
  - Every 6000 Hours Service
    251
  - Every 8000 Hours Service
    251
  - Lubricate Drive Shaft
    251
- Specifications
  254
- Index
  255

Komatsu HM400-1 Manual (12 pages)

ARTICULATED DUMP TRUCK

Brand: Komatsu | Category: Trucks | Size: 6.33 MB

Komatsu HM400-1 Brochure (5 pages)

Articulated Dump Truck

Brand: Komatsu | Category: Trucks | Size: 2.11 MB

Komatsu Categories

Excavators Trucks Compact Loader Construction Equipment Tractor

More Komatsu Manuals

Komatsu HM400-1 Manuals

Komatsu HM400-1 Manual (258 pages)

Table of Contents

Table of Contents

Maintenance Schedule Chart

Komatsu HM400-1 Manual (12 pages)

Table of Contents

Komatsu HM400-1 Brochure (5 pages)

Related Products

Komatsu Categories