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Komatsu BX20 Manuals
Manuals and User Guides for Komatsu BX20. We have
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Komatsu BX20 manual available for free PDF download: Operation & Maintenance Manual
Komatsu BX20 Operation & Maintenance Manual (162 pages)
Brand:
Komatsu
| Category:
Forklifts
| Size: 2.41 MB
Table of Contents
Foreword
5
Table of Contents
5
Foreword
9
Safety Information
12
First Month of Service (or Initial 200 Hours of Service)
13
Running in a New Lift Truck
13
Model Line up
14
Warranty and Service for New Lift Truck
15
Genuine Komatsu Forklift Parts
15
Federal Epa Emission Control Statement
16
Federal Epa Emission Control Statement for Off-Road Diesel Engines (4D94E Engines)
19
Capacity Data Plate with Vehicle Serial Number
22
Engine Serial Number
22
Location of Plates and Serial Number
22
Embossed Vehicle Serial Number
22
Ul (Underwriters Laboratories) Plate
22
Contacting Komatsu Forklift
23
Model Coding System
24
Epa Emission Control Warranty Statement (Gasoline/Lpg)
25
Epa Emission Control Warranty Statement (Diesel)
26
Safety
27
Safety Management
29
Safe Travel
34
Loading Operations
42
Stopping and Parking
48
Inspection and Maintenance
49
Structure and Stability of the Lift Truck
56
Safety Labels
59
Operation
67
Overview of Lift Truck
69
General View of Lift Truck
69
Instruments and Controls
70
Meter Panel Components
71
Explanation of Components
72
Explanation of Instruments and Controls
72
Explanation of Meter Panel Components
77
Forks
81
Safety Precautions
81
Removal and Installation of Attachments
81
Carriage
82
Mast
82
Side Shift, Fork Positioner and Clamp Attachments
83
Operator's Compartment
84
Adjusting the Seat Position
84
Adjusting the Reclining Angle
84
Adjusting the Suspension
85
Fitting and Releasing the Seat Belt
85
Engine Hood
86
Opening the Engine Hood
86
Closing the Engine Hood
87
Fork Stopper
87
Travel Operations
88
Check before Operation
88
Mounting/Dismounting
97
Traveling
98
Starting and Inching on Slope
102
Turning
103
Temporary Stopping and Parking
104
Fork Spread Adjustment
105
Load Handling Operation
106
Check after Operation
110
Cold Weather Operation
111
Preparations for Low Temperature
111
Precautions after Completing Operations
112
Handling in Heavy-Duty Conditions
113
Precautions When Using in Heavy-Duty Conditions
113
Clean Inside of Cooling System
113
Clean Radiator Fins
113
Check Fan Belt Tension
113
Action When Engine Has Overheated
113
After Storage
114
Long-Term Storage
114
During Storage
114
Before Storage
114
Maintenance
115
Outline of Service
117
Oil
117
Grease
117
Oil Storage and Preservation
117
Filters
117
Lubricant List
118
Ax - Gasoline/Lpg Engine
118
Bx - Gasoline/Lpg Engine
119
Bx - Diesel Engine
120
Oil and Greasing Chart
121
Service Data
122
Ax Service Data - All Models
122
Bx Service Data - Gasoline/Lpg Engine
123
Bx Service Data - Diesel Engine
124
Torque List
125
Periodic Replacement of Safety Critical Parts
126
Maintenance Schedule Chart
127
Maintenance Schedule Chart
128
First One Month or Initial 200 Hours Service
131
Maintenance
131
Every 2 Weeks or Every 100 Hours Service
135
Every Month or Every 200 Hours Service
135
Check Brake Piping/Tubing for Damage, Leakage, Looseness, Contact, Looseness of Brake Tubing Clips and Disconnection at Fittings
136
Check Chain Anchor Bolt for Deformation and Damage
136
Check Clearance between Brake Drum and Lining, Check Brake for Grabbing, Dragging or Pulling
136
Check for Oil Leakage from Transmission and Differential Cases
136
Check Gear Box for Oil Leakage, Looseness of Mount
136
Check Mounting Condition of Power Steering, Check for Looseness at Connections
136
Check Pedals for Play, Looseness, Damage and Wear
136
Check Shift Lever for Play, Meshing
136
Check Oil Level in TORQFLOW Transmission, Add Oil as Necessary (Do Not Overfill)
137
Check Air Cleaner and Replace Element/Filter if Dirty
138
Check for Catching, Stalling and Knocking When Accelerating
138
Check Operation of Governor (Maximum Speed)
138
Check Piping/Tubing and Connections/Fittings for Fuel/Gas Leakage
138
Clean Inside of Cooling System
138
Check Fan for Deformation, Cracking and Damage
139
Check Fan for Looseness and Mounting
139
Check Operating Condition of Radiator Cap, Check Installation
139
Check Radiator Hoses for Cracking, Damage
139
Check, Adjust Alternator Belt (Drive Belt) Tension
139
Check Operation of Starting Switch, Check Meshing of Pinion Gear
140
Check Wiring Connections for Looseness
140
Check Operator's Seat Mount for Looseness and Damage, (#) Check LPG Cylinder Mounting Bracket
141
Check Overhead Guard, Load Backrest for Deformation, Cracking, Damage and Looseness
141
Grease All Lubrication Points
141
Every 500 Hours Service
142
Every 1,000 Hours Service (Epa and Diesel Engines)
143
Every 3 Months or Every 600 Hours Service
143
Every 6 Months or Every 1,200 Hours Service
143
Every 2,000 Hours Service
144
Every Year or Every 2,400 Hours Service
144
Every 18 Months or Every 3,600 Hours Service
145
Replacement Procedures
146
Replacing Fuses and Relays
146
Replacing Tires
148
Replacing Lamps
149
General Precautions
150
Lift Truck Washing Procedure
150
Washing Instructions
150
Technical Data
153
Ax (Gasoline/Lpg Engines)
155
Technical Data - Ax/Bx Model Lift Trucks
155
Bx (Diesel Engines)
157
Bx (Gasoline/Lpg Engines)
158
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