Kohler Curtis AC F4-A Manuals

Manuals and User Guides for Kohler Curtis AC F4-A. We have 1 Kohler Curtis AC F4-A manual available for free PDF download: Manual

Kohler Curtis AC F4-A Manual (277 pages)

Motor Controller

Brand: Kohler | Category: Controller | Size: 7.17 MB

Table of Contents
2
1: Overview
9
Figure 1 AC F2-A Motor Controller
9
Figure 2 AC F4-A Motor Controller
10
How to Use this Manual
11
Figure 3 AC F6-A Motor Controller
11
What Is New in Fos 4.4.0.0
12
Getting the most out of Your Curtis Controller
12
2: Installation and Wiring
13
Physically Mounting the Controller
13
Figure 4 AC F2-A Dimensions
13
Figure 5 AC F4-A Dimensions
14
Precautions
15
Figure 6 AC F6-A Dimensions
15
High Current Connections
16
Table 1 High Power Connections
16
Figure 7: Battery Power and Motor Phase Terminal Connections
16
Low Current Connections
17
Figure 8 23-Pin AMPSEAL Connector
17
Figure 9 35-Pin AMPSEAL Connector
17
Table 2 the AMPSEAL Connector Components & Part Numbers
18
Table 3 the AMPSEAL Connector Components & Part Numbers
18
Figure 10 23-Pin AMPSEAL Connection Assignments
19
Figure 11 35-Pin AMPSEAL Connection Assignments
19
Rotor Position Feedback
20
Canbus
20
All Other Low Power Wiring
20
Protected Voltages
20
Table 4 the Ampseal Connection Protected Voltages - 23 Pin Controllers
21
Table 5 AMPSEAL Connections Protected Voltages - 35 Pin Controllers
21
Controller Inputs and Outputs
22
Table 6 Logic and Low Current Connections-F2A
22
Table 7 Logic and Low-Current Connections-F4/6-A
23
Controller Wiring Diagram (Examples)
24
Figure 12: Ac F2-A Basic Wiring Diagram
24
Figure 13: Ac F4-A, F6-A Basic Wiring Diagram
25
Figure 14: Ac F2-A Can Tiller Head Wiring Diagram
26
Figure 15: Ac F4-A, F6-A Isolated Can. Tiller Head Wiring Diagram
27
Low Current Connector Electrical Specifications
28
Digital (Switch) Inputs
28
Table 8 Digital (Switch) Inputs Electrical Specifications
28
Analog Inputs
30
Table 9 Analog Inputs Electrical Specifications
30
Potentiometer Inputs with Dynamic Testing
31
Pwm and Digital Drivers
32
Table 10 Potentiometer Input/Configuration Electrical Specifications
32
Table 11 Driver Outputs Electrical Specifications
33
Power Supply Outputs
34
Table 12 Power-Supply Outputs Electrical Specifications
34
Keyswitch and Coil Supply
35
Can Ports
35
Table 13 Keyswitch and Coil Supply Electrical Specifications
35
Motor Position Sensor Inputs
36
Table 14 CAN Ports Electrical Specifications
36
Table 15 Digital/Quadrature Encoder Electrical Specifications
37
Sine/Cosine Signal Tracking
38
Table 16 Sin/Cos Sensor Device Electrical Specifications
38
Motor Temperature Input
39
Table 17 Motor Temperature Sensor Specifications
39
3: Application-Specific Features
40
Motor Speed Constraints
40
Voltage Limits
41
Over-Voltage Region
42
Severe Over-Voltage Region
42
Under-Voltage Region
42
Output-Disabled Region
43
Brownout Voltage
43
Ksi and B+ Input
43
Battery Discharge Indicator
43
4: Programmable Parameters
44
Programming Menus
44
Parameter Change Faults [Pcf]
44
Monitor Variables Within Parameter Menus
44
Programming Tools
44
Menu Chart Format
45
Terminology
45
Control Mode Select Index
49
Table 18 Programmable Parameters Menus: Curtis Integrated Toolkit
49
Tm /1313 Hhp
49
Speed Mode Express
57
Speed Mode
57
Figure 16: Acceleration Response Rate
63
Figure 17: Braking Response Rate
64
Torque Mode
67
Figure 18 Creep Mode Throttle - Torque Mode
69
Figure 19 Gear Soften - Torque Mode
69
Figure 20 Brake Taper Speed - Torque Mode
69
Application Setup
70
Figure 21 Throttle Adjustments Diagram
72
Figure 22: Throttle Signal Processing
74
Figure 23: Brake Signal Processing
77
Figure 24: Emergency Reverse Supervision Function
92
Figure 25: Interlock Brake Supervision Speed Limit for Positive Initial Speed
94
Controller Setup
112
Motor Setup
139
Table 19 System Monitor Variables
156
Initial Setup
167
To Begin
168
Control Mode Selection
169
Parameter Settings - Method Overview
169
Traction Motor Setup Guide
170
Controller Setup Guide
173
Traction Throttle Setup
175
Voltage Throttle
178
Automated Acim (Motor) Characterization Procedure
184
Ac Motor Systems
184
Table 20 ACIM Test Table
186
Table 21 Motor Characterization and Parameter Mismatch Error Types
187
Automated Pmac (Motor) Commissioning Procedure
191
Ac Motor Tuning Guide
195
Selecting the Control Mode
195
Speed Mode Express Tuning
195
Speed Mode Tuning
196
Torque Mode Tuning
197
Other Parameter Tuning
198
Setting up the Hydraulic System
199
Hydraulic Lift and Lower Command Inputs
199
Lift & Lower Switch Inputs
200
Lift Switch Input, with a Proportional Lowering Valve
202
7: Diagnostics and Troubleshooting
206
The Diagnostics Process
206
Troubleshooting Chart Index
211
Table 23 Fault Actions
215
Fault Actions
216
Troubleshooting Chart
217
Table 24 Fault Code Troubleshooting Chart
217
Cleaning
252
Fault History
252
Canopen Pdo Mapping Object Description
253
Example for Rpdo Mapping with the Cit Programmer
255
Example for Tpdo Mapping with the Programmer
257
Example for Rpdo Mapping with Sdo Writes
258
Electromagnetic Compatibility (Emc)
260
Electrostatic Discharge (Esd) Immunity
261
Decommissioning and Recycling the Controller
261
En 13849 Compliance
262
Curtis Integrated Toolkit
265
Creating a Project with a New F-Series Controller
267
Vehicle Can Port Wiring
274
Specifications: Controller
275
Table E-1 Specifications: AC F6-A, F4-A and F2-A Controllers
275

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Kohler Curtis AC F4-A Manuals

Kohler Curtis AC F4-A Manual (277 pages)

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