Kettler Quadriga Duo CX5, Manuals

Manuals and User Guides for Kettler Quadriga Duo CX5,. We have 1 Kettler Quadriga Duo CX5, manual available for free PDF download: Translation Of Original Operating Instructions

Kettler Quadriga Duo CX5, Translation Of Original Operating Instructions

Kettler Quadriga Duo CX5, Translation Of Original Operating Instructions (292 pages)

Pedelecs with BOSCH Kiox on-board computer

Brand: Kettler | Category: Bicycle | Size: 34.81 MB

Table of Contents

Table of Contents
2
S E Tti N G
6
1 About These Operating Instructions

13
- Manufacturer
  13
- Laws, Standards and Directives
  13
- Language
  13
- For Your Information
  13
- Warnings
  13
- Markups
  13
- Type Number and Model
  14
- Frame Number
  14
- Identifying the Operating Instructions
  14
- Aim of the Operating Instructions
  15
2 Safety

16
- Residual Risks
  16
- Risk of Fire and Explosion
  16
- Rechargeable Battery
  16
- Overheated Charger
  16
- Hot Components
  16
- Electric Shock
  17
- Damage
  17
- Water Penetration
  17
- Condensation
  17
- Risk of a Crash
  17
- Incorrect Quick Release Setting
  17
- Incorrect Tightening Torque
  17
- Incorrect Component
  17
- Risk of Amputation
  17
- Key Breaking off
  17
- Malfunctions Due to Bluetooth
  18
- Toxic Substances
  19
- Brake Fluid
  19
- Suspension Oil
  19
- Lubrication Oil
  19
- Defective Battery
  19
- Requirements for Riders
  19
- Vulnerable Groups
  19
- Personal Protective Equipment
  19
- Safety Guards
  19
- Safety Markings and Safety Instructions
  20
- What to Do in an Emergency
  20
- Dangerous Situation in Road Traffic
  20
- Leaked Brake Fluid
  20
- Battery Vapours Emitted
  21
- Battery Fire
  21
- Oil and Lubricant Leaks from the Rear Frame Damper
  21
- Oil and Lubricant Leaks from the Fork
  21
3 Description

22
- Proper Use
  22
- Improper Use
  23
- Permitted Total Weight (PTW)
  24
- Environmental Requirements
  25
- Nameplate
  27
- Components
  28
- Overview
  28
  - Chassis
    29
    
    Frame
    29
    
    Steering System
    29
    
    Steering Headset
    29
    
    Stem
    29
    
    Handlebars
    30
    
    Fork
    30
  - Wheel
    31
    
    Tyres
    31
    
    Rim
    31
    
    Valve
    31
    
    Spoke
    32
    
    Spoke Nipples
    32
    
    Hub
    32
  - Braking System
    33
    
    Mechanical Brake
    33
    
    Hydraulic Brake
    33
    
    Disc Brake
    34
    
    Rim Brake
    35
    
    Back-Pedal Brake
    36
  - Seat Post
    37
    
    Patent Seat Post
    37
    
    Suspension Seat Post
    37
  - Mechanical Drive System
    38
    
    Chain Drive Layout
    38
    
    Belt Drive Layout
    38
  - Electric Drive System
    39
    
    Motor
    39
    
    Rechargeable Battery
    39
    
    Charger
    40
  - Lighting
    40
  - Suspension
    41
    
    Rigid Fork
    41
    
    Suspension Fork
    41
    
    Rear Frame Damper
    45
    
    Rockshox Rear Frame Damper
    48
  - Electric Drive System
    49
    
    Motor
    49
    
    Rechargeable Battery
    49
    
    Frame Battery
    50
    
    Pannier Rack Battery
    50
    
    Integrated Battery
    51
    
    Charger
    51
  - Lighting
    51
  - On-Board Computer
    52
    
    USB Port
    52
  - Control Panel
    52
- Description of Controls and Screens
  53
  - Handlebars
    53
  - On-Board Computer
    54
    
    S Ta R T S C R E E
    54
    
    Status Bar
    56
    
    S Ta Tu S S C R E
    56
    
    Q U I C K M E N
    56
    
    Additional Journey Information for Eshift Shimano DI2 and Rohloff
    58
    
    Additional Eshift System Setting
    58
    
    Creating a User Account
    58
    
    Software Updates
    58
    
    Activity Tracking
    59
    
    Lock Function (Premium Function)
    59
    
    System Message
    59
  - Control Panel
    60
  - Gear Shift
    61
    
    SHIMANO SW-E7000 Derailleur Gears
    61
    
    ENVIOLO Hub Gear
    62
  - Hand Brake
    63
  - Battery Level Indicator (Battery)
    64
- Technical Data
  65
  - Pedelec
    65
  - Emissions
    65
  - Bicycle Lighting
    65
  - BOSCH Kiox On-Board Computer
    65
  - USB Port
    65
  - Motor
    65
    
    BOSCH Active Line
    65
    
    BOSCH Active Line Plus
    66
    
    BOSCH Performance Line
    66
    
    BOSCH Performance Line CX
    66
  - Rechargeable Battery
    66
    
    BOSCH Powerpack
    66
    
    BOSCH Powertube
    67
  - BOSCH Pedelec ABS BAS100
    67
  - Tightening Torques
    68
4 Transporting and Storing

70
- Weight and Dimensions for Transportation
  70
- Designated Handles, Lifting Points
  70
- Transportation
  71
  - Using the Brake Transport Securing System
    71
  - Transporting the Pedelec
    71
  - Shipping a Pedelec
    71
  - Transporting the Battery
    71
  - Shipping the Battery
    71
- Storing
  72
  - Break in Operation
    72
    
    Preparing a Break in Operation
    72
    
    Carrying out a Break in Operation
    72
5 Assembly 5.1 Unpacking

73
6 Operation

87
- Risks and Hazards
  87
- Tips for a Greater Range
  89
- Error Message
  90
  - On-Board Computer
    90
  - Rechargeable Battery
    93
- Instruction and Customer Service
  94
- Adjusting the Pedelec
  94
  - Preparing
    94
  - Pedelec Adjustment Procedure
    95
  - Determining the Sitting Position
    96
  - Adjusting the Saddle
    98
    
    Straightening the Saddle
    98
    
    Adjusting the Saddle Height
    98
    
    Setting the Saddle Height with the Remote Control
    99
    
    Adjusting the Saddle Position
    100
    
    Adjusting the Saddle Tilt
    100
    
    Checking Saddle Stability
    100
  - Handlebars
    101
    
    Handlebar Width
    101
    
    Hand Position
    101
    
    Adjusting the Handlebars
    101
  - Stem
    102
    
    Adjusting the Handlebar Height with Quick Release
    102
    
    Setting the Quill Stem
    103
    
    Adjusting the Ahead Stem
    103
    
    Adjusting the Angle-Adjustable Stem
    104
  - Ergonomic Handles
    105
    
    Checking Handlebar Stability
    105
  - Tyres
    106
  - Brake
    107
    
    Brake Handle Position
    107
    
    Brake Handle Tilt Angle
    107
    
    Determining the Grip Distance
    108
    
    Pressure Point on a MAGURA Brake Lever
    109
    
    Grip Distance on a MAGURA Disc Brake Lever
    110
    
    Retracting the Brake Linings
    111
  - Lighting
    112
    
    Adjusting the Lights
    112
  - Suspension
    114
  - Fork Sag
    114
    
    Adjusting the Suntour Fork Steel Suspension
    115
    
    Adjusting the Suntour Fork Air Suspension
    116
    
    Adjusting the ROCKSHOX Fork Coil Spring with Spacer for Pre-Tensioning
    117
    
    Adjusting the Rockshox Coil Spring with an External Preload Adjuster
    119
    
    ROCKSHOX Paragon Silver Coil Spring
    120
    
    Adjusting the Rockshox Fork Air Suspension
    122
  - Adjust the Rear Frame Damper Sag
    124
    
    Adjusting the Rockshox Rear Frame Damper
    125
  - Fork Rebound Damping
    127
    
    Adjusting the Suntour Fork Rebound Damping
    128
    
    Adjusting the Rockshox Suspension Fork
    129
  - Adjusting the Rear Frame Damper Rebound Damper
    130
    
    Adjusting the Rockshox Rear Frame Damper
    131
  - Compression Adjuster on Rear Frame Damper
    132
    
    Adjusting the Rockshox Compression Adjuster
    133
  - Adjust On-Board Computer
    134
    
    Creating a User Account
    134
    
    Connecting the On-Board with the Smartphone
    134
    
    Update Pedelec Software
    134
    
    Activating Activity Tracking
    134
    
    Setting up the Lock Function (Optional)
    134
    
    Inserting the On-Board Computer
    135
    
    Securing the On-Board Computer
    136
    
    Removing the On-Board Computer
    136
    
    Operating the On-Board Computer
    137
- Opening the Start Screen
  137
- Opening the Screens
  137
- Opening the Quick Menu
  137
- Opening the Status Screen
  137
- Adjust On-Board Computer
  138
- Selects the Language
  138
- Adjusting the Time
  138
- Setting the Time Zone
  138
- Setting the Clock Format
  139
- Setting the Date
  139
- Selecting the Unit of Speed
  139
- Setting the Brightness
  139
- Selecting the Backlight
  139
- Configuring Eshift
  139
- Resetting Daily Mileage or Average Values Manually
  139
- Resetting Daily Mileage or Average Values Automatically
  139
- Resetting the Range
  140
- Resetting to Factory Settings
  140
  - Connect External Devices
    140
    
    Switching on Bluetooth
    140
    
    Switching off Bluetooth
    140
    
    Adding Device to Bluetooth
    140
    
    Removing Device from Bluetooth
    140
- Accessories
  141
  - Child Seat
    141
  - Trailer
    142
    
    Trailer Approval for ENVIOLO Hub Gear
    142
  - Mobile Holder
    143
  - Tubeless and Airless
    143
- Personal Protective Equipment and Accessories for Road Safety
  144
- Before each Ride
  144
- Straightening the Quickly Adjustable Stem
  145
- Using the Pannier Rack
  145
- Raising the Kickstand
  146
- Using the Saddle
  146
  - Using the Leather Saddle
    146
- Using the Pedals
  146
- Using the Multifunctional Handlebars or Bar Ends
  146
  - Using Leather Handles
    146
- Using the Bell
  146
- Using the Battery
  147
  - Frame Battery
    147
    
    Removing the Frame Battery
    147
    
    Inserting the Frame Battery
    147
  - Pannier Rack Battery
    147
    
    Removing the Pannier Rack Battery
    147
    
    Inserting the Pannier Rack Battery
    147
  - Integrated Battery
    148
    
    Removing the Integrated Battery
    148
    
    Inserting the Integrated Battery
    148
  - Charging the Battery
    149
  - Charging the Dual Battery
    149
    
    Charging Process When Two Batteries Are Used
    149
    
    Charging Process When One Battery Is Used
    149
  - Using Double Battery Model with a Single Battery Only
    150
  - Waking the Battery
    150
- Using Pedelec with the Electric Drive System
  151
  - Switching on the Electric Drive System
    151
  - Switching off the Electric Drive System
    151
- On-Board Computer
  152
  - Deactivating the Lock Function
    152
  - Switching on the On-Board Computer
    152
  - Switching off the On-Board Computer
    152
  - Using the USB Port
    153
  - Using the Riding Light
    153
  - Using the Push Assist System
    154
  - Selecting the Level of Assistance
    155
- Brake
  156
  - Using the Brake Lever
    156
  - Using the Back-Pedal Brake
    156
- Suspension and Damping
  157
  - Adjusting the Suntour Compression Adjuster
    158
    
    Adjusting the Rockshox Compression Adjuster
    159
- Gear Shift
  160
  - Using the Derailleur Gears
    160
  - Using an ENVIOLO Gear Shift Gear
    161
    
    Selecting Automatic or Manual Shift
    161
  - Switching Gear in Automatic Mode
    161
    
    Switching Gear Manually
    162
  - Using a SHIMANO Hub Gear
    163
  - Using Eshift
    164
    
    Eshift with SHIMANO DI2 Automatic Hub Gears
    164
    
    Eshift with Manual SHIMANO DI2 Hub Gears
    164
- Parking
  165
  - Screwing in the Quickly Adjustable Stem
    166
  - Activating the Lock Function
    167
7 Cleaning, Servicing and Maintenance

168
- Before each Ride
  172
  - Checking the Guards
    172
  - Checking the Frame
    172
  - Checking the Fork
    172
  - Checking the Rear Frame Damper
    172
  - Checking the Pannier Rack
    172
  - Checking Wheel Concentricity
    172
  - Checking the Quick Releases
    172
  - Checking the Suspension Seat Post
    172
  - Checking the Bell
    173
  - Checking the Handles
    173
  - Checking the USB Cover
    173
  - Checking the Lighting
    173
  - Checking the Brake
    173
- After each Ride
  174
  - Cleaning the Lights and Reflectors
    174
  - Cleaning the Suspension Fork
    174
  - Caring for the Suspension Fork
    174
  - Cleaning the Pedals
    174
  - Cleaning the Brake
    174
  - Cleaning the Suspension Seat Post
    174
  - Cleaning the Rear Frame Damper
    174
- Basic Cleaning
  175
  - On-Board Computer and Control Panel
    175
  - Rechargeable Battery
    175
  - Motor
    175
  - Frame, Fork, Pannier Rack, Guards and Kickstand
    176
  - Stem
    176
  - Handlebars
    176
  - Handles
    176
    
    Leather Handles
    176
  - Seat Post
    176
  - Saddle
    176
    
    Leather Saddle
    177
  - Tyres
    177
  - Spokes and Spoke Nipples
    177
  - Hub
    177
  - Switching Elements
    177
    
    Shifter
    177
  - Cassette, Chain Wheels and Front Derailleur
    177
  - Brake
    178
    
    Brake Lever
    178
  - Brake Disc
    178
  - Belt
    178
  - Chain
    178
    
    Chain with All-Round Chain Guard
    178
- Servicing
  179
  - Frame
    179
  - Fork
    179
  - Pannier Rack
    180
  - Mudguard
    180
  - Servicing the Kickstand
    180
  - Stem
    180
  - Handlebars
    180
  - Handle
    180
    
    Rubber Handles
    180
    
    Leather Handle
    181
  - Seat Post
    181
    
    Suspension Seat Post
    181
    
    Carbon Seat Post
    181
  - Leather Saddle
    181
  - Hub
    181
  - Spoke Nipples
    181
  - Rim
    181
  - Gear Shift
    182
    
    Rear Derailleur Articulated Shafts and Jockey Wheels
    182
    
    Shifter
    182
  - Pedal
    182
  - Caring for the Chain
    182
    
    Caring for the Chain and All-Round Chain Guard
    182
  - Caring for the Brake
    183
  - Lubricating the Eightpins Seat Post Tube
    183
- Maintenance
  184
  - Wheel
    184
    
    Checking the Tyre Pressure
    184
    
    Checking the Tyres
    186
    
    Checking the Rims
    187
    
    Checking the Nipple Holes
    187
    
    Checking the Nipple Well
    187
    
    Checking the Rim Hooks
    187
    
    Checking the Spokes
    187
  - Checking the Brake System
    188
    
    Checking the Hand Brake
    188
    
    Checking the Hydraulic System
    188
    
    Checking the Bowden Cables
    188
    
    Checking the Disc Brake
    189
    
    Checking the Back-Pedal Brake
    190
    
    Checking the Rim Brake
    191
  - Checking the Lighting
    192
  - Checking the Stem
    193
  - Check the Handlebars
    193
  - Checking the Saddle
    193
  - Checking the Seat Post
    193
  - Checking the Chain
    193
  - Checking the Chain and Belt Tension
    193
    
    Checking the Derailleur Gears
    194
    
    Checking the Hub Gear
    194
  - Checking the Gear Shift
    194
    
    Electric Gear Shift
    194
    
    Mechanical Gear Shift
    194
  - Adjusting Gear Shift
    195
    
    ROHLOFF Hub
    195
  - Bowden-Cable-Operated Gear Shift, Single-Cable
    195
  - Bowden-Cable-Operated Gear Shift, Dual-Cable
    195
  - Bowden-Cable-Operated Twist Grip, Dual-Cable
    196
  - Checking Kickstand Stability
    196
8 Maintenance

197
- Initial Inspection
  197
- Component-Specific Maintenance Tasks
  197
- Carry out Initial Inspection
  200
- Maintenance Instructions
  201
  - Servicing the Frame
    208
    
    Servicing the Carbon Frame
    208
  - Checking the Pannier Rack
    208
  - Servicing Axle with Quick Release
    208
  - Maintaining the Stem
    209
  - Servicing the Gear Hub
    209
    
    Adjusting the Hub with Cone Bearing
    209
  - Servicing the Steering Headset
    210
  - Servicing the Fork
    210
    
    Servicing the Carbon Suspension Fork
    211
    
    Servicing the Suspension Fork
    211
  - Servicing Seat Post
    212
    
    Servicing the Carbon Seat Post
    212
    
    By.schulz Suspension Seat Post
    213
    
    Suntour Suspension Seat Post
    213
    
    Eightpins NGS2 Seat Post
    214
- Eightpins H01 Seat Post
  220
- Rear Frame Damper
  224
- FOX Component-Specific Maintenance
  225
9 Troubleshooting, Fault Clearance and Repair

226
- Troubleshooting and Fault Clearance
  226
- Drive System or On-Board Computer Does Not Start up
  226
- Error Message
  226
- Errors in the Assistance Function
  227
- Battery Errors
  228
- On-Board Computer Errors
  229
- Lighting Does Not Work
  229
- Other Errors
  230
- Suntour Suspension Fork
  231
- Rebound too Fast
  231
- Rebounding too Slowly
  232
- Suspension too Soft on Inclines
  233
- Excessively Hard Damping on Bumps
  234
- Rockshox Suspension Fork
  235
- Rebound too Fast
  235
- Rebounding too Slowly
  236
- Suspension too Soft on Inclines
  237
- Excessively Hard Damping on Bumps
  238
- Rear Frame Damper
  239
- Rebound too Fast
  239
- Rebounding too Slowly
  240
- Suspension too Soft on Inclines
  241
- Excessively Hard Damping on Bumps
  242
- Rockshox Rear Frame Damper
  243
- Rebound too Fast
  243
- Rebounding too Slowly
  244
- Suspension too Soft on Inclines
  245
- Excessively Hard Damping on Bumps
  246
- Repair
  247
- Original Parts and Lubricants
  247
- Replacing the Lighting
  247
- Setting the Front Light
  247
- Checking Tyre Clearance
  247
- Replacing Pedelec Components if Lock Function Is Installed
  248
- Replacing a Smartphone
  248
- Replacing the On-Board Computer
  248
- Activating the Lock Function after Motor Replacement
  248
10 Recycling and Disposal

249
- Removal of Waste Guidelines
  249
11 Documents

251
- Assembly Report
  251
- Maintenance Log
  253
- Parts List
  257
  - Quadriga Duo CX5
    257
  - Quadriga Duo CX10
    259
  - Quadriga Duo CX12
    261
- Quadriga Duo CX12 FS
  263
- Quadriga Duo CX12 FS SUV
  265
- Quadriga Duo E-TR Belt
  267
- Quadriga Pro Belt
  269
- Charger Operating Instructions
  271
12 Glossary

280
- Abbreviations
  283
- Simplified Terms
  283
13 Appendix

284
14 Keyword Index

290

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