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Manuals and User Guides for IMS Mforce micro drive. We have
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IMS Mforce micro drive manual available for free PDF download: Reference
IMS Mforce micro drive Reference (92 pages)
motion control
Brand:
IMS
| Category:
Computer Hardware
| Size: 4.02 MB
Table of Contents
Hardware Reference
1
Table of Contents
3
Getting Started
9
Before You Begin
9
Tools and Equipment Required
9
Connecting the Power Supply
9
Connecting Communications
9
Connecting the Motor
9
Table GS.1: Minimum Required Connections
9
Install IMS Terminal Software
10
Establishing Communications
11
Figure GS.3: IMS Terminal Main Screen
11
Figure GS.4: IMS Terminal Preferences Dialog
11
Motion Control Example Using Program Mode
13
Programming Notes
13
Figure GS.6: Download the Program
13
Part 1: Hardware Specification
15
Specifications
15
Part 1: Hardware Specification
17
Section 1.1: Motion Control Mforce Microdrive Product Introduction
17
Introduction
17
Feature Summary - Standard and Plus Expanded
17
Figure 1.1.2: Mforce Microdrive Plus
17
Section 1.2: Motion Control Mforce Microdrive Detailed Specifications
19
Electrical Specifications
19
Part 1: Hardware Specification
21
Mechanical Specifications
21
Pin/Wire Assignments and Description
21
P1 Connector - I/O and Power Connections
21
Figure 1.3.1: Mechanical Specifications
21
Table 1.2.1: P1 - Pin Assignment, Power and I/O
21
P1 Connector Options
22
P2 Connector - RS-422/485 Communications
22
Figure 1.2.2: P1 Wire Color and Pin Assignment
22
Table 1.2.2: P2 - Pin Assignment, RS-422/485 Communications
22
P2 Connector Options
23
P3 Connector - Motor Phase Connector
23
P3 Connector
23
Figure 1.2.3: P2 Pin Assignment
23
Figure 1.2.4: P3 - 4-Pin Locking Wire Crimp Motor Connector
23
Table 1.2.3: P3 - Pin Assignment, Motor Phase Connections
23
Options and Accessories
24
Section 1.3: Mforce Microdrive Plus Expanded Specifications
25
Electrical Specifications
25
Mechanical Specifications
27
P1 Connector - Power and Expanded I/O Configuration
28
P1 Connector - Power and I/O with Remote Encoder Configuration
28
Table 1.3.1: P1 - Pin Assignment, Expanded I/O Configuration
28
Table 1.3.2: P1 - Pin Assignment, Remote Encoder Configuration
28
P2 Connector - RS-422/485 Communications
29
Figure 1.3.2: 16-Pin Wire Crimp Connector P1 Pin Numbers
29
Table 1.3.3: P2 - Pin Assignment, RS-422/485 Communications
29
P2 Connector Options
30
P3 Connector - Motor Phase Connector
30
Options and Accessories
30
Figure 1.3.3: P2 Pin Assignment
30
Table 1.3.4: P3 - Pin Assignment, Motor Phase Connections
30
Part 2: Connections and Interface
31
Section 2.1: Mounting and Connection Recommendations
31
Mounting Recommendations
33
DC Power Recommendations
33
Layout and Interface Guidelines
33
Figure 2.1.1: Mforce Microdrive Mounting Recommendations
33
Figure 2.1.2: Grounding and Shielding for Logic Connections
34
Recommended Mating Connectors and Pins
34
Recommended Wiring
34
Securing Power Leads and Logic Leads
34
Power Supply Connection
35
Figure 2.1.3: Mforce Microdrive Power Connections
35
Aux-Logic Supply Connection
36
Section 2.2: Motor Sizing and Selection
37
Selecting a Motor
37
Types and Construction of Stepping Motors
37
Sizing a Motor for Your System
37
Recommended IMS Motors
38
Figure 2.2.1 a & B: Per Phase Winding Inductance
38
IMS Inside out Stepper Motors
39
Motor Wiring
40
Connecting the Motor
40
Lead Motors
40
Figure 2.2.2: 8 Lead Motor Series Connections
40
Lead Motors
41
Figure 2.2.3: 8 Lead Motor Parallel Connections
41
Figure 2.2.4: 6 Lead Half Coil (Higher Speed) Motor Connections
41
Figure 2.2.5: 6 Lead Full Coil (Higher Torque) Motor Connections
42
Figure 2.2.6: 4 Lead Motor Connections
42
Section 2.3: Interfacing Communications
43
Available Communications Cables/Converters
43
Interfacing Single Mode Communications
43
Single Mode Communications Full Duplex (RS-422)
43
Figure 2.3.1: Full Duplex Communications (RS-422)
43
Single Mode Communications Half Duplex (RS-485)
44
Interfacing Party Mode Communications
44
Data Cable Termination Resistors
44
Figure 2.3.2: Half Duplex 2 Wire Communications (RS-485)
44
Mforce Communication Format
45
Mforce Response to Echo Mode
45
Using Check Sum
47
Mforce Party Mode Sample Codes
48
Mforce Immediate Party Mode Sample Codes
49
Section 2.4: Interfacing and Using the MFI I/O
50
The Mforce Digital I/O
50
Standard I/O Set
50
Enhanced I/O Set - Mforce Plus Version
50
Uses of the Digital I/O
50
Figure 2.4.1: Uses for the Digital I/O
50
Input Functions (I/O Points 1-4, 9-12)
51
Table 2.4.1: Programmable Input Functions
51
Active States Defined
52
Input Functions (Points 7 & 8 - Clock Inputs and Point 13 - Capture)
52
Mforce Digital Output Functions
52
Table 2.4.2: Dedicated Input Functions
52
Output Functions (Points 7 & 8 - Clock Outputs and Point 13 - Trip)
53
Programmable Output Functions
53
Table 2.4.3: Programmable Output Functions
53
Table 2.4.4: Dedicated Output Functions
53
Mforce Standard I/O Connections
54
Figure 2.4.2: Flying Lead I/O Connections
54
Figure 2.4.3: 7-Pin Pluggable Terminal I/O Connections
54
Mforce Expanded Plus 2 I/O Connections
55
Figure 2.4.4: Plus 2 I/O Connections - Expanded I/O Configuration
55
Figure 2.4.5: Plus 2 I/O Connections - Closed Loop Configuration
55
Figure 2.4.6: Sinking Input Example Using a Push Button Switch
56
Input Interface Example - Switch Input Example (Sinking Input)
56
Figure 2.4.7: Sourcing Input Example Using a Push Button Switch
57
Input Interface Example - Switch Input Example (Sourcing Input)
57
Figure 2.4.8: Sinking Output Example
58
Output Interface Example (Sinking Output)
58
General Purpose I/O Usage Examples - Enhanced I/O Set
59
Input Interface Example - Switch Input Example (Sinking Input)
59
Figure 2.4.9: Switch Interface to Input, Sinking
59
Input Interface Example - Switch Input Example (Sourcing Input)
60
Figure 2.4.10 Sourcing Input Example Using a Push Button Switch
60
Output Interface Example (Sinking Output)
61
Figure 2.4.11: Sinking Output Example
61
Output Interface Example (Sourcing Output)
62
Figure 2.4.12: Sourcing Output Example
62
Dedicated Digital I/O - Enhanced I/O Set
63
Step/Direction/Clock I/O
63
Figure 2.4.14: Step Direction I/O Equivalent Circuit
63
Capture/Trip
64
Figure 2.4.15: Capture/Trip I/O Equivalent Circuit
64
Interfacing the Analog Input
65
Sample Usage
65
Figure 2.4.16: Analog Input - Voltage Mode
65
Figure 2.4.17: Analog Input - Current Mode
66
Appendix D: Optional Cables and Cordsets
67
Appendices
67
Appendix A: Recommended Power and Cable Configurations
69
Example a - Cabling under 50 Feet, DC Power
69
Example B - Cabling 50 Feet or Greater, AC Power to Full Wave Bridge
69
Example C - Cabling 50 Feet or Greater, AC Power to Power Supply
69
Figure A.1: DC Cabling - under 50 Feet
69
Figure A.2: DC Cabling - 50 Feet or Greater - AC to Full Wave Bridge Rectifier
69
Figure A.3: AC Cabling - 50 Feet or Greater - AC to Power Supply
69
Appendices
70
Recommended IMS Power Supplies
70
Recommended Power Supply Cabling
70
Table A.1: Recommended Supply Cables
70
Appendix B: I/O Application Guide
71
Standard I/O Set Interfacing and Application
71
Application Example
71
Figure B.2: PNP Interface to a Sourcing Input
72
Figure B.3: Sinking Output to Relay
73
Figure B.4: Mixed Output Example- Standard I/O Set
73
Mixed Input/Output Example
73
NPN Sinking Input
74
PNP Sourcing Input
74
Enhanced I/O Set Interfacing and Application
74
Sourcing Output
75
Mixed Input/Output Example
76
Interfacing Inputs as a Group Example
76
Figure B.9: TTL Interface to an Input Group
76
Interfacing Outputs as a Group Example
77
Figure B.10: Outputs Interfaced to Led's as a Group
77
Table B.1: Output Bit Weight Examples - Outputs Set as a Group
77
Appendix C: Encoder Options
78
Mforce Motion Control Closed Loop Options
78
Remote Differential Encoder - Mforce Microdrive Plus2
78
Encoders Available from IMS
78
General Specifications
78
Differential Encoder
78
Figure C.1: Connecting a Remote Encoder
78
Table C.1: Available Encoder Line Counts, Part Numbers and Pin Configurations
78
Encoder Signals
79
Characteristics
79
Figure C.2: Differential Encoder Signals
79
Encoder Cables
80
Recommended Encoder Mating Connectors
80
Communications Converter Cables
81
USB to 10-Pin IDC (MD-CC400-000
81
Electrical Specifications
81
Figure D.1: MD-CC400-000
81
Figure D.2: MD-CC400-000 Mechanical Specifications
81
Table D.1: MD-CC400-000 Electrical Specifications
81
Installing the Cable/Vcp Drivers
82
Figure D.3: Hardware Update Wizard
82
Figure D.6: Windows Logo Compatibility Testing
83
Figure D.7: Hardware Update Wizard Finish Installation
83
Determining the Virtual COM Port (VCP
84
Prototype Development Cables
84
Figure D.8: Hardware Properties
84
Figure D.9: Windows Device Manager
84
Prototype Development Cable PD10-1434-FL3 (All Mforce Plus Motion Control
86
Setup Instructions - Cable #1
86
Table D.3: PD10-1434-FL3 Wire Color Codes
86
Figure D.11: PD10-1434-FL3
87
Appendix E: IMS Enhanced Torque Stepping Motors
88
Size 14 Enhanced Torque Stepping Motor
88
General Specifications
88
Wiring and Connection
88
Figure 1.2.1: Mechanical Specifications
88
Figure E.1: Size 14 Wiring and Connection
88
Figure E.2: Size 14 Mechanical Specifications
88
Table E.1: Size 14 General Specifications
88
Size 17 Enhanced Torque Stepping Motor
89
Wiring and Connection
89
Table E.2: Size 17 General Specifications
89
Wiring and Connection
90
Size 23 Enhanced Torque Stepping Motor
90
Table E.3: Size 23 General Specifications
90
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