Husqvarna 2010 TC-450 Manuals

Manuals and User Guides for Husqvarna 2010 TC-450. We have 2 Husqvarna 2010 TC-450 manuals available for free PDF download: Owner's Manual, Workshop Manual

Husqvarna 2010 TC-450 Workshop Manual

Husqvarna 2010 TC-450 Workshop Manual (420 pages)

Brand: Husqvarna | Category: Motorcycle | Size: 21.46 MB

Table of Contents

Table of Contents

5
- Workshop Manual
  3
- Important Notices
  7
- General
  11
General

12
- Cooling
  13
- Engine
  13
- Fuel Feeding
  13
- Ignition
  13
- Lubrication
  13
- Timing System
  13
- Transmission
  14
- Brakes
  16
- Frame
  16
- Suspensions
  16
- Tires
  16
- Wheels
  16
- Weights
  18
- Capacities
  19
- Maintenance
  21
- Troubles and Remedies
  29
- Settings and Adjustments
  35
Settings and Adjustments

36
General Operations

72
Engine Disassembly

98
- Camshaft Disassembly
  100
- Cylinder Head Cover Disassembly
  100
- Water Pump Body Disassembly
  102
- Cylinder Head Disassembly
  103
- Valve Disassembly
  104
- Cylinder Disassembly
  106
- Piston Disassembly
  106
- Flywheel Disassembly
  107
- Kick Start Pedal Disassembly (TC-TE-TXC)
  108
- Clutch Disassembly (TC, TE, TXC; SMR 450-510)
  109
- Transmission Cover Disassembly
  109
- Kick Start Components Disassembly (TC-TE-TXC)
  111
- Electric Starting System Disassembly (TE, TXC; SMR 450-510)
  112
- Oil Pump Disassembly
  113
- Gear Control Pedal and Gear Shifter Disassembly
  114
- Primary Transmission Driving Gear Disassembly
  116
- Crankcase Disassembly
  117
- Gearbox Disassembly
  118
- Crankshaft and Counter Balancing Shaft Disassembly (SMR 450-510)
  120
Engine Overhauling

123
- Assemblies
  124
- Cleaning of Components
  124
- Cylinder Head
  124
- Recutting the Valve Seats
  125
- Replacement of Valve Guides
  127
- Valve Guides
  127
- Valve
  128
- Valve Spring
  128
- Installation of Valves
  129
- Inspection of Rocker Arm
  130
- Starter Decompressor
  130
- Camshaft
  131
- Camchain Tensioner
  132
- Camshaft Chain and Gearing
  132
- Cylinder
  133
- Piston
  133
- Cylinder-Piston Fitting
  134
- Gudgeon Pin
  135
- Piston Rings
  136
- Piston Rings/Cylinder Clearance
  136
- Piston Ring/Piston Rings Groove Clearance
  137
- Connecting Rod Big End Side Clearance
  138
- Crankshaft
  138
- Connecting Rod Small End Bush Replacement
  139
- Clutch Housing-Friction Disc Clearance
  140
- Clutch Spring
  140
- Clutch Unit
  140
- Gear Selector Fork and Gearing
  142
- Oil Pump
  142
- Carburettor Overhauling (TC-TXC)
  143
- Selector Drum
  143
- Keihin" Carburettor Adjustment (TC-TXC)
  144
- Carburettor Checking
  145
- Engine Reassembly
  149
Engine Reassembly

150
Table of Contents

194
- Removing the Front Fork
  196
- Front Suspension
  198
Rear Suspension

241
Brakes

271
- Cable Colour Coding (TE, SMR)
  272
- Cable Colour Coding (TC 450, TXC 450-510)
  273
- Electrical Components Location (Te-Smr)
  274
- Electrical Components Location (Tc-Txc)
  276
- Charging System (Te-Smr)
  278
- Battery Current Leakage
  280
- Charging System Checks
  280
- Generator Stator Coil Resistance Check
  280
- Regulated Voltage
  280
- Electric Starting System (Te-Smr)
  284
- Electric Starting System (Txc)
  284
- Starter Motor Check
  285
- Starter Motor Disassembly
  285
- Starter System Checks
  285
- Electric Start Remote Control Switch Check (TE-SMR-TXC)
  286
- Starter Motor Maintenance
  286
- Starter Motor Test Diagram
  286
- Electronic Ignition System (Tc-Txc)
  287
- Electronic Ignition System (Te-Smr)
  288
- Electronic Power Unit Wiring Diagram (Ecu) (Te-Smr)
  292
- Voltage Regulator (TE-SMR-TXC)
  293
- Voltage Regulator-Rectifier Wiring Diagram
  293
- Spark Plug
  294
- Gear Shift Position Sensor Check (GPS)
  295
- Battery Recharge
  297
- Headlamp Adjustment
  298
- Headlamp, Tail Lamp (Te-Smr)
  298
- Rear Tail Light Bulb Replacement
  299
- Replacing the Licence Plate Light Lamp
  300
- Handlebar Commutators
  301
- Connectors
  303
- Couplings
  303
- Notes
  303
- Battery
  304
- Fuses
  304
- Semiconductors Parts
  304
- Digital Instrument, Warning Lights (Te-Smr)
  305
- Instrument Replacement
  308
- Locating Operating Troubles
  308
- Wire Harness TC-TXC
  309
- Wire Harness TE-SMR
  309
- Cable Runway and Assembling Instructions for the 'Te/Smr' Electric Parts
  310
- Important Recommendation
  323
- Engine Cooling System
  325
- Hydraulic Control Clutch
  369
- Optional Parts List
  375
- Fuel Injection System
  379
  - Fuel Injection System
    380
  - Operating Instructions for the "DIAGNOSIS SOFTWARE KIT" on the Fuel Injection
    381
  - Fuel Pump Check
    383
  - Relay Check
    384
- Lubrication System
  385
- Specific Tools
  389
- Torque Wrench Settings
  391
  - Frame
    398
  - Front Wheel
    401
  - Removing the Front Wheel
    402
  - Reassembling the Front Wheel
    403
  - Rear Wheel
    406
  - Wheels Overhauling
    408
  - Wheel Spokes
    409
  - Rims Warpage
    409
- Notes for USA/CDN-AUS Models
  413

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Husqvarna 2010 TC-450 Owner's Manual

Husqvarna 2010 TC-450 Owner's Manual (484 pages)

Brand: Husqvarna | Category: Motorcycle | Size: 6.22 MB

Table of Contents

Product View
3
Presentazione
4
Avvertenze Importanti
4
Table of Contents
6
Dati Per L'identificazione
7
Dati Tecnici
10
Tabella DI Lubrificazione, Rifornimenti
12
Comandi
13
Istruzioni Per L'uso del Motociclo
22
Gamba
27
Dotazione
86
Parti Optional
89
Appendice
90
Operazioni DI Preconsegna
93
Indice Alfabetico
94
- Important Notice
  96
- Presentation
  96
- Parts Replacement
  97
- Precautions for Children Warning
  97
- Table of Contents
  98
- Engine Serial Number
  99
- Frame Serial Number
  99
- Vehicle Identification Number
  99
- Control Location
  101
- Tc-Txc
  101
- Technical Data
  102
  - Castrol Power 1 Racing 10W
    104
  - Table for Lubrication, Supplies
    104
- Controls
  105
  - Fuel Cock
    105
  - Fuel Injection Engine
    105
  - Fuel Tank Cap
    105
  - Fuel
    106
  - Sidestand
    106
  - Carburetor Choke
    107
  - Cold Start
    107
  - Digital Instrument, Warning Light
    108
  - Speed/Odo
    108
  - Speed/Chrono
    109
  - Speed/Clock
    109
  - Speed/Trip
    109
  - Speed/Digital
    110
  - Front Brake Control
    111
  - Steering Lock
    111
  - Throttle Control
    111
  - Clutch Control
    112
  - Engine Stop Button
    112
  - L.H. Handlebar Commutator
    112
  - R.H. Handlebar Commutator
    112
  - Gear Shift Control
    113
  - Rear Brake Control
    113
  - Checks While Running in
    114
- Riding
  114
  - Running in
    114
  - Engine Start
    115
  - Starting Decompressor
    116
  - Warm Starting
    119
  - Hot Start
    120
  - Stopping the Motorcycle and the Engine
    121
  - Checking the Oil Level
    122
  - Engine Oil Replacement and Bag Filter Cartridge Cleaning/Replacement
    122
  - Coolant Level Check
    123
  - Replacement of Cooling Fluid
    124
  - Throttle Cable Adjustment
    125
  - Adjusting the Carburetor
    126
  - Adjusting the Idle
    126
  - Spark Plug Check
    127
  - Voltage Regulator
    127
  - Air Filter and Cleaning
    128
  - Air Filter Check
    128
  - Assembly
    128
  - Lock Adjustment
    130
  - Steering Wheel Ball Play Adjustment
    130
  - Adjustment of Control Lever and Check of Front Brake Fluid Level
    131
  - Rear Brake Idle Stroke Adjustment
    132
  - Rear Brake Pedal Position Adjustment
    132
  - Adjustment of Control Lever and Check of Hydraulic Clutch Fluid Level
    133
  - Checking the Fluid Level
    133
  - Hydraulic Clutch Bleeding
    134
  - Adjusting the Suspension Accroding to Particular Track Conditions
    135
  - Adjusting the Compression Fork
    136
  - Oil Fork Level
    137
  - Handlebar Position and Height Change
    140
  - Adjusting the Shock Absorber
    141
  - Adjusting the Shock Absorber Spring Preload
    141
  - Shock Absorber Damping Adjustment
    142
  - Chain Adjustment
    143
  - Fast Adjustment
    143
  - Checking the Wear of Chain, Pinion and Sprocket
    144
  - Disassembling and Cleaning
    144
  - Lubricating the Chain
    144
  - Chain Tension Rollers, Chain Driving Roller, Chain Guide, Chain Runner
    145
  - Lubricating the Chain Without/With or
    145
  - Washing the Chain Without/With or
    145
  - Removing the Front Wheel
    146
  - Reassembling the Front Wheel
    147
  - Removing the Rear Wheel
    148
  - Brakes
    149
  - Minimum Height of the Tread
    149
  - Tires
    149
  - Brake Pads Removal
    150
  - Pads Wear
    150
  - Pads Cleaning
    151
  - Pads Installation
    151
  - Brake Disc Wear
    152
  - Disc Thickness
    152
  - Disk Warpage
    152
  - Disc Cleaning
    153
  - Fluid Change
    153
  - To Replace the Fluid, Proceed as Follows
    154
  - Front Braking System Bleeding
    156
  - Rear Braking System Bleeding
    159
  - Exhaust Muffler
    161
  - Replacing the Muffler Deadening Material
    161
  - Deformation Rim
    163
  - Overhauling the Wheels
    163
  - Wheel Rim Axle Bending
    163
  - Wheel Spokes
    163
  - Electrical Component Location
    164
  - Cable Colour Coding
    168
  - Key to Electric Diagram
    168
  - Electric Diagram
    169
  - Battery
    172
  - Battery Charger
    172
  - Indicative Values Relative to Charging Time Depending on Battery
    173
  - Headlamp Bulbs Replacement
    174
  - Tail Light
    174
  - Rear Tail Light Bulb Replacement
    175
  - Replacing the Number Plate Lamp
    175
  - Adjustment of Headlight
    176
- Equipment
  178
- Optional Parts List
  180
- Appendix
  182
  - Cleaning
    182
  - Important Recommendation
    183
  - After Washing
    184
- Pre-Delivery Inspection
  185
  - Spark Arrester
    188
  - Tampering Warning
    189
  - Alphabetic Index
    190
- Elements D'identification
  195
- Donnees Techniques
  198
- Tableau de Graissage, Ravitaillements
  200
- Carburante
  201
- Commandes
  201
- Mode D'emploi de la Moto
  210
- Daten zur Identifizierung
  287
- Technische Daten
  290
- Schmierungstabelle, Tanken
  292
- Steuerungen
  293
- Ausrüstung
  366
- Extra-Teile
  369
- Datos para la Identificacion
  379
- Ficha Tecnica
  382
- Controles
  394
- Istrucciones para el Uso de la Motocicleta
  394
- Partes Opcionales
  461
- Apendice
  462
- Operaciones de Pre-Entrega
  465
- Indice Alfabetico
  466
- Periodic Maintenance Schedule
  468
- Corona Posteriore
  472
- Forcella Anteriore
  476
- Freni
  478

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