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Husky Unify Manuals
Manuals and User Guides for Husky Unify. We have
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Husky Unify manual available for free PDF download: Installation Manual
Husky Unify Installation Manual (124 pages)
Manifold System
Brand:
Husky
| Category:
Industrial Equipment
| Size: 3.96 MB
Table of Contents
General Information
3
Husky Regional Service and Sales Offices
3
Product Upgrades
3
Ordering Spare Parts
3
Hot Runner Refurbishing
4
Table of Contents
5
Chapter 1 Introduction
9
Purpose of the Equipment
9
Restrictions of Use
9
Unauthorized Modifications
9
Auxiliary Equipment
9
Documentation
10
Manuals
10
Engineering Drawings and Schematics
11
Safety Alert Conventions
11
Training
12
Nameplates
12
Hot Runner Nameplate
12
Special Tools
14
Nozzle Tip Sockets and Heater Removal Tools
14
Standard Nozzle Tip Sockets
14
Thermocouple Wire Stripping Tools
15
Single Probe Thermocouple Removal Tools
15
Crimping Tools for Contact Pins (25 or 64 Pin Connectors)
15
Unify Nozzle Assembly Tool
16
Unify Hydraulic Actuator Seal Installation Tools
16
Chapter 2 Safety Summary
17
Qualified Personnel
17
Safety Guidelines
17
Safety Hazards
17
Mechanical Hazards
18
Burn Hazards
18
High Pressure Hazards
19
Hydraulic System Pressure Hazards
20
Electrical Hazards
20
Gas, Vapor and Dust Emissions
20
Slip, Trip or Fall Hazards
21
Lifting Hazards
21
Safety Signs
21
Lockout and Tagout
23
Personal Protective Equipment and Safety Equipment
24
Personal Protective Equipment (PPE)
24
Safety Equipment
25
Material Safety Data Sheet (MSDS)
25
Materials, Parts and Processing
26
Safety Latch Bars
26
Lift Bars and Swivel Hoist Rings
27
Chapter 3 Specifications
29
Weight
29
Operating Temperature
29
Electrical System Specifications
29
Controller Requirements
29
Nozzle Heaters
30
Manifold Heaters
30
Spare Thermocouple Wires
30
Power Fluctuation
31
Operating Specifications
31
Hydraulic Manifold Operating Limits
31
Pneumatic Manifold Operating Limits
32
Hydraulic Fluid Specifications
32
Pneumatic Specifications
32
Hydraulic Cooling Water Specifications
33
Pneumatic Cooling Water Specifications
33
Recommended Lubricants
34
Rust Inhibitor Specifications
35
Torque Specifications
35
Hydraulic and Pneumatic Actuator Component Specifications
36
Large Hydraulic Actuator Components
36
Small Hydraulic Actuator Components
37
Item Component Description Quantity
37
SHCS M6 X 90 MM (3.5 In)
38
SHCS M6 X 25 MM (1 In)
38
Adapter Fitting JIC AN4 to NPT for Hydraulic
38
Adapter Fitting JIC AN5 to NPT for Water
38
Wear Ring Piston
38
Large and Small Pneumatic Actuator Components
39
Large and Small Pneumatic Actuator with Thermal Regulator Components
40
Piston Seal
41
Piston
41
Chapter 4 Installation and Removal
43
Lifting and Handling
43
Lifting and Handling Using a Single Lifting Point
44
Laying down Plates Using a Single Lifting Point
44
Picking up Plates Using a Single Lifting Point
45
Lifting and Handling Using Multiple Lifting Points
46
Lifting Using a Lift Bar
47
Lifting Using Swivel Hoist Rings
48
Installing and Removing the Manifold Assembly
49
Installing the Manifold into the Plates
49
Removing the Manifold Assembly from the Mold
52
Chapter 5 Startup and Operation
55
Preparing the Hot Runner
55
Heating up the Hot Runner, Mold and Machine
56
Precharging the Hot Runner
57
Producing Test Parts
58
Chapter 6 Maintenance
61
Scheduled and Non-Scheduled Maintenance
61
Preventive Maintenance
62
Service Procedures
62
Removing and Installing Nozzle Stacks
63
Removing the Nozzle Stack
63
Installing the Nozzle Stack
63
Changing the Resin Color
66
Extending Nozzle and Sprue Heater Wire Leads
67
Removing and Installing the Hydraulic Actuator
69
Removing the Hydraulic Actuator from the Manifold
69
Installing the Hydraulic Actuator on the Manifold
70
Removing and Installing the Pneumatic Actuator
72
Removing the Pneumatic Actuator from the Manifold
72
Installing the Pneumatic Actuator to the Manifold
73
Adjusting the Valve Stem Preload for Hydraulic Actuators
74
Replacing the Hydraulic and Pneumatic Seals
78
Removing and Installing Valve Stems
78
Removing a Valve Stem
78
Installing a Valve Stem
79
Removing and Installing Nozzle Heaters
79
Removing and Installing Ultra Nozzle Heaters (UNH) on U750 Systems
80
Removing Ultra Nozzle Heaters (UNH) on U750 Systems
80
Installing Ultra Nozzle Heaters (UNH) on U750 Systems
80
Removing and Installing Ultra Nozzle Heaters (UNH) with Ring Thermocouples
83
Removing Ultra Nozzle Heaters (UNH) with Ring Thermocouples
83
Installing Ultra Nozzle Heaters (UNH) with Ring Thermocouples
84
Removing and Installing Bi-Metal Heaters on U750 and U1000 Systems
89
Removing Bi-Metal Nozzle Heaters on U750 and U1000 Systems
89
Installing Bi-Metal Nozzle Heaters on U750 and U1000 Systems
89
Removing and Installing Triton Heaters on U750-UP Systems
92
Removing Triton Nozzle Heaters on U750-UP Systems
92
Installing Triton Nozzle Heaters on U750-UP Systems
93
Removing and Installing HTM Nozzle Heaters for U1000 Systems
95
Replacing the Hydraulic or Pneumatic Manifold Hoses
95
Grounding the Unify System
96
Testing Heaters
97
Removing and Installing the Cavity Plate
97
Removing the Cavity Plate on a Work Bench
98
Installing the Cavity Plate on a Work Bench
99
Removing the Cavity Plate in the Machine
101
Installing the Cavity Plate in the Machine
103
Inspecting and Cleaning Manifolds
104
Cleaning Using a Fluidized Bed Process
105
Assistance
106
Disassembling the Hot Runner for Fluidized Bed Cleaning
106
Removing the PEEK Bushings
108
Removing Insulating Gate Bubbles (if Equipped)
108
Removing and Installing the Sprue Heater (if Equipped)
112
Removing a Sprue Heater with a Built-In Thermocouple
112
Removing a Sprue Heater with a Separate Thermocouple
112
Installing a Sprue Heater with a Built-In Thermocouple
113
Installing a Sprue Heater with a Separate Thermocouple
114
Removing and Installing the Sprue Bushing
115
Removing the Sprue Bushing
116
Installing the Sprue Bushing
116
Removing and Installing Nozzle Tip Insulators (if Equipped)
118
Removing the Nozzle Tip Insulators
118
Installing Nozzle Tip Insulators
119
Chapter 7 Storage and Shipping
121
Corrosion Protection
121
Short Term Storage
121
Storing in the Machine
122
Storing Outside the Machine
122
Long Term Storage
123
Shipping the Hot Runner
123
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