Horizon Fitness Bookletmaker FC-200A Manuals

Manuals and User Guides for Horizon Fitness Bookletmaker FC-200A. We have 1 Horizon Fitness Bookletmaker FC-200A manual available for free PDF download: Manual

Horizon Fitness Bookletmaker FC-200A Manual (218 pages)

Brand: Horizon Fitness | Category: Booklet makers | Size: 26.04 MB

Table of Contents
5
1 Machine Description

9
Automatic and Manual Settings

9
Machine Descriptions

10
- Safety Device / Safety Functions
  10
- Overall Machine
  11
- Manual Feed / Infeed Conveyor Section
  13
- Infeed Section
  14
- Jog Section
  15
- Stitch Section
  16
- Fold Section
  17
- Fore-Edge Trim Section
  18
- Delivery Conveyor
  19
- Control Panel
  20
Screen Descriptions

21
- Setting-Binding Pattern Screen
  21
- Setting-Sheet Size Screen
  21
- Setting-Finishing Size Screen
  22
- Setting-Instruction Screen
  23
- Setting-Confirmation Screen
  27
- Binding-Operation Screen
  28
- Binding-Fine Adjust Screen
  30
- Binding-Status Setting Screen
  32
- Memory Screen
  36
- Information-Main Screen
  37
- Information-Monitor/Single Operation Screen
  38
- Information-Administrator Screen
  39
- Error Screen
  42
2 Checks before Operating

43
Checking the Emergency Stop Function

43
3 Operating Procedures

45
Overview of Operating Procedures

45
Setting up a Job Using the Setting Screen

47
Doing a Changeover

52
Doing a Test Binding

61
Confirming the Status Settings

68
Start Binding

70
Manual Feeding

73
Saving, Loading and Deleting Jobs

78
- Saving a Job
  78
- Loading a Job
  79
- Deleting a Job
  81
Power Saving Mode

82
3-10Reversing the Stitcher Heads

83
4 Adjustments

85
Stitch Adjustments

85
Infeed Section Adjustments

87
Jog Section Adjustments

89
Fold Section Adjustments

91
Fore-Edge Trim Section Adjustments

92
5 Troubleshooting

95
If an Icon Is Displayed on the Error Screen

95
- If an Error Icon Is Displayed
  95
- If a System Error Occurs
  98
Removing Jammed Sheets

107
Stitch-Related Problems

109
- The Stitches Are Moved Parallel to the Fold Line
  109
- The Distance Is Not Correct
  109
- The Stitches Are Angled
  109
- The Stitch Position Varies
  110
- The Stitches Are Curved
  110
- There Are Problems with the Stitch Length
  110
- The Sheets Are Not Stitched
  111
- The Wire Jams
  111
- The Shape of the Stitch Is Incorrect
  112
Poor Sheet Arrangement

115
Folding-Related Problems

117
- Fold Skewing
  117
- The Folding Position Varies
  117
- Failed to Fold at Correct Position
  118
- Jog Error Not Detected
  119
- The Sheets Are Bent
  119
Fore-Edge Trimming-Related Problems

120
- The Sheets Are Trimmed Incorrectly
  120
- Incorrect Trim Position
  120
Scratched Sheets

121
Specific Symptom-Related Problems

122
Other Problems

124
- The Booklets Overlap each Other at the Delivery Conveyor Though They Are Offset
  124
6 Maintenance

125
Loading Stitch Wire

125
Threading the Wire through the Stitcher Head

126
Attaching the Transport Pusher

127
Lubrication

128
- Top and Bottom Guide Slide Shaft
  128
- Stitcher Vertical Slide Shaft
  128
- Fold Knife Section
  128
- Stitcher Head
  129
- Clincher Drive Cam
  129
Cleaning

130
- Around the Stitcher Heads
  130
- Transport Belts / Transport Rollers
  130
- Sensors
  131
Replacing the Fore-Edge Trim Knife

133
- Upper Knife Replacement
  133
- Lower Knife Replacement
  135
Clincher Point Replacement

138
Guide Sheet Replacement

139
Stitcher Head Removal / Attachment

140
- Stitcher Head Removal
  140
- Stitcher Head Attachment
  140
6-10Resetting the Circuit Breakers

144
6-11Replacing the Fuses

145
7 Installation

147
Installing the Main Unit

147
Installing the Fore-Edge Trim Section

149
Attaching the Accessories

151
Installing the Delivery Conveyor

153
- Short Conveyor
  153
- Long Conveyor
  154
Connecting to an Upstream Device

155
Checking ROM Versions of Connected Devices

158
Connecting the Main Unit Power Cable

160
Setting the System Configuration

161
Setting up for Optional Devices

162
7-10Synchronizing between the Devices

163
8 Options

165
Preset Kicker PK-30

165
- Installation of Preset Kicker
  165
- Operation
  166
Paper Insertion Kit PN-200

167
- Operation
  167
- Installation of Paper Insertion Kit
  169
Four Stitching Kit FST-200

174
- Accessories for Four Stitching Kit
  174
- Installation of Clincher
  176
- Installation of Stitcher Head
  177
- Wire Attachment
  179
- Option Setup
  181
- Limitation for Use
  182
Side/Corner Stitch Kit SSK-200/SSK-200L

183
- Installation of Side/Corner Stitch Kit
  183
- Option Setup
  186
Mis-Stitch Detector SDS-200

187
- Installation of Mis-Stitch Detector
  187
- Operation
  190
Thickness Detector TD-200

191
- Installation of Thickness Detector
  191
- Calibrating the TD-200
  193
- Operation
  195
Chip Extractor TB-200

197
- Operation
  197
- Installation of Chip Extractor
  198
Loop Stitching

200
- Loop Stitcher Head Replacement
  200
9 Appendix

203
Specifications

203
- Spf-200A
  203
- Fc-200A
  206
- Spf-200L
  207
- Fc-200L
  211
Accessories

212
- Spf-200A/Spf-200L
  212
- Fc-200A/Fc-200L
  214
- 207
  215
Consumables

216

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Horizon Fitness Bookletmaker FC-200A Manuals

Horizon Fitness Bookletmaker FC-200A Manual (218 pages)

Table of Contents

1 Machine Description

Automatic and Manual Settings

Machine Descriptions

Screen Descriptions

2 Checks before Operating

Checking the Emergency Stop Function

3 Operating Procedures

Overview of Operating Procedures

Setting up a Job Using the Setting Screen

Doing a Changeover

Doing a Test Binding

Confirming the Status Settings

Start Binding

Manual Feeding

Saving, Loading and Deleting Jobs

Power Saving Mode

3-10Reversing the Stitcher Heads

4 Adjustments

Stitch Adjustments

Infeed Section Adjustments

Jog Section Adjustments

Fold Section Adjustments

Fore-Edge Trim Section Adjustments

5 Troubleshooting

If an Icon Is Displayed on the Error Screen

Removing Jammed Sheets

Stitch-Related Problems

Poor Sheet Arrangement

Folding-Related Problems

Fore-Edge Trimming-Related Problems

Scratched Sheets

Specific Symptom-Related Problems

Other Problems

6 Maintenance

Loading Stitch Wire

Threading the Wire through the Stitcher Head

Attaching the Transport Pusher

Lubrication

Cleaning

Replacing the Fore-Edge Trim Knife

Clincher Point Replacement

Guide Sheet Replacement

Stitcher Head Removal / Attachment

6-10Resetting the Circuit Breakers

6-11Replacing the Fuses

7 Installation

Installing the Main Unit

Installing the Fore-Edge Trim Section

Attaching the Accessories

Installing the Delivery Conveyor

Connecting to an Upstream Device

Checking ROM Versions of Connected Devices

Connecting the Main Unit Power Cable

Setting the System Configuration

Setting up for Optional Devices

7-10Synchronizing between the Devices

8 Options

Preset Kicker PK-30

Paper Insertion Kit PN-200

Four Stitching Kit FST-200

Side/Corner Stitch Kit SSK-200/SSK-200L

Mis-Stitch Detector SDS-200

Thickness Detector TD-200

Chip Extractor TB-200

Loop Stitching

9 Appendix

Specifications

Accessories

Consumables

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