Honda BF5A Series Manuals

Manuals and User Guides for Honda BF5A Series. We have 1 Honda BF5A Series manual available for free PDF download: Manual

Honda BF5A Series Manual (93 pages)

Brand: Honda | Category: Outboard Motor | Size: 3.72 MB

Contents
1
Specifications
3
Dimensions/Weight
3
Dimensional Drawings
4
Propeller Shaft
4
Service Information
5
General Safety
5
Service Rules
5
Serial Number Location
5
Maintenance Standards
6
Torque Values
7
Special Tools
8
Wiring Diagram
10
Tube Routing
11
Troubleshooting
12
Hard Starting
12
Cylinder Copmression
12
Poor Performance
13
Ignition System
14
Spark Test
14
Miscellaneous
14
Maintenance Schedule
15
Recommended Service Materials
16
Lubrication Chart
17
Maintenance
18
Engine Oil
18
Gear Oil
19
Spark Plug
19
Standard Spark Plug
19
Spark Plug Gap
19
Valve Clearance
20
Fuel Line Filter
20
Fuel Tank Filter
21
Carburetor
21
Idle Speed
21
Throttle Cable
22
Pilot Screw
22
Throttle Opener System
22
Shift Rod
23
Reverse Lock
23
Disassembly and Service
25
Disassembly Chart
25
Engine Cover
25
Engine Cover/Recoil Starter
26
Recoil Starter
27
Starter Reel
28
Carburetor/Fuel Pump
29
Fuel Pump
31
Inspection
32
Thermostat
32
Carburetor Float Level
32
Fuel Pump Delivery
33
Fuel Pump Delivery Pressure
33
Flywheel/Electrical Equipment
34
DC Charging and Lighting Circuit
35
Ignition Coil
36
Primary Coil
36
Secondary Coil
36
Engine Switch
36
Oil Indicator Lamp
37
Fuse/Fuse Holder
37
D.C. Receptacle
37
Silicone Rectifier
37
Charging and Lighting Coils
38
Engine Removal
39
Cylinder Head/Valve
41
Valve Spring Free Length
42
Valve Seat Width
42
Cylinder Head
42
Valve Stem O.D.
42
Valve Guide I.D.
43
Valve Guide-To-Stem Clearance
43
Valve Guide Replacement
43
Valve Seat Reconditioning
44
Oil Pan
45
Oil Pump
46
Pump Body ID
46
Inner Rotor-To-Outer Rotor Clearance
46
Outer Rotor-To-Body Clearance
47
Outer Rotor Height
47
Pump Body Depth
47
Rotor-To-Body Side Clearance
47
Crankshaft/Piston
48
Piston Ring
49
Breather Chamber
49
Timing Gear
50
Crankshaft Bearing
50
Oil Seal
51
Crankshaft Bearing Free Play
51
Cylinder I.D.
51
Piston-To-Cylinder Clearance
51
Piston Ring Side Clearance
52
Piston Ring End Gap
52
Piston Pin O.D.
52
Piston Pin Hole I.D.
52
Connecting Rod Small End I.D.
53
Connecting Rod Big End I.D.
53
Crankpin O.D.
53
Connecting Rod Big End Oil Clearance
53
Connecting Rod Big End Axial Clearance
54
Camshaft Journal O.D.
54
Cam Height
54
Camshaft Bearing I.D.
55
Crankshaft Oil Pan Bearing O.D.
55
Oil Pan Main Bearing I.D.
55
Crankshaft-To-Main Bearing Clearance
55
Throttle Cable/Handle
56
Engine Housing
57
Handle/Shift Shaft
58
Extension Case/Swivel Case/Stern Bracket
59
Swivel Case/Stern Bracket
61
Gear Case Removal
62
Propeller Shaft/Gear Case
63
Impeller Pump
64
Pinion Shaft/Forward Bevel Gears
65
Shim Selectoin
66
Pinion Shaft O.D.
68
Gear Case Bushing I.D.
68
Pinion Shaft-To-Bushing Clearance
68
Propeller Shaft O.D.
68
Fuel Tank
69
Optional Parts
70
Remote Control Bracket Kit
70
Kit Parts
70
Installation Procedure
71
DC Charging and Lighting Kit
74
Operation
75
Lubrication System
75
Oil Circulation
75
Cooling System
76
Water Circulation
76
Water Pump
76
Power Train
77
Forward
77
Neutral
77
Reverse
77
Fuel System
78
Fuel Flow
78
Neutral Start System
79
Half Throttle System
81
Change Locations
82

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Honda BF5A Series Manual (93 pages)

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